Automated Hanging Systems

The TTStick and SwiStickXXL automated hanging systems are ideal for efficiently producing portions or strings of sausages. Joined with TIPPER TIE automatic double clippers, the TTStick and SwiStickXXL safely and precisely suspend all sausages across an array of casing types, calibers, and string lengths.

Please read a case study on TIPPER TIE customer Carniprod here.

SwiStickXXL

SwiStickXXL Automated Hanging Systems

This speedy and fully-automated clipping and hanging equipment for sausage smoking sticks can reduce labor costs and render other operational efficiencies.

Get details
ttstick

TTStick Automated Hang, Tie, and Packaging System

This speedy and fully-automated clipping and hanging equipment for sausage smoking sticks can reduce labor costs and render other operational efficiencies.

Get details

CONTACT US

We’re here to help every step of the way.

SwiStickXXL Automated Hanging Systems

The SwiStickXXL automated hanging system is ideal for efficiently producing portions or strings of sausages. Joined with TIPPER TIE automatic double clippers, the SwiStickXXL safely and precisely suspends all sausages across an array of casing types, calibers, and string lengths.

Please read a case study on TIPPER TIE customer Carniprod here.

Features & Benefits

  • Single operator reduces labor costs
  • Meets or exceeds highest safety standards
  • Easily handles plastic, fibrous, and collagen casings
  • Accommodates calibers from 20mm to 120mm with maximum sausage/string length of 1700mm
  • Individual sausage or chain weights can vary from 500g to 10kg
  • Hangs as many as 65 loops/minute on smoking sticks, depending on product
  • Available for smoking stick lengths of 800mm to 1200mm
  • Can be configured to customers’ current smoking sticks eliminating special formats
  • High capacity, motorized magazines hold up to 30 smoking sticks each
  • Entire line stops automatically if magazine is emptied
  • Connects to TIPPER TIE double clipper like TT1815 or TT1512
  • Parallel turret for double clipper makes casing changeovers quicker creating only about two seconds of standstill for filling machine, production virtually uninterrupted
  • Does not have to be disconnected to change loops or clips, only string loop housing has to be opened
  • Robot or automatic conveyor system can move heavier filled smoking sticks from SwiStickXXL buffer to smoking trolley
  • Design for reliability and easy maintenance
  • JBT TIPPER TIE PRoCARE® available

Details

  • Applications – pepperoni, dry sausage, smoked sausage, vegan sausage, and raw/frozen/refrigerated pet food
  • Driven by maintenance-free servo motors
  • State-of-the-art PLC control operated via multi-lingual, graphical touch screen on double clipper
  • Quick recall of all settings like number of sausages per smoking stick and spacing on the sticks
  • Monitoring system sends operator visual signal when only few sticks remain in magazine
  • Imminent maintenance work communicated via touch screen
  • System control positions individual string loops delivering 25% utilization improvement for each smoking stick, smoking trolley, and cooking or smoking chamber
  • Efficient smoking stick replacement system ejects filled stick from TTStick into buffer in only 600 microseconds and new stick supplied from magazine
  • Integrated safety control system monitors production and in event of machine error stops line and places TTStick, clipper, and stuffer into standby position
  • Buffer safety stop activated as soon as delivery table full
  • Smooth, angled, stainless steel surfaces allow fast, hygienic cleaning

TTStick Automated Hang, Tie, and Packaging System

Reach new heights in terms of efficiency and precision with the most advanced automated suspension technology on the market

At JBT, we’re committed to making life easier for our food-industry partners by creating processing equipment that is flexible, reliable, and highly integratable. The TTStick product line combines state-of-the-art automated suspension technology with highly-intuitive, user-friendly controls to enable the efficient production of portions or strings of sausages.

Joined with TIPPER TIE automated double clippers, the robust TTStick (and SwiStick XXL, for heavier, larger sausages) safely and precisely suspects sausages across a wide variety of casing types, calibers, and string lengths. Designed to minimize downtime and reduce labor and maintenance costs, this system empowers you to reap the benefits of automated, high-capacity production while streamlining and simplifying your operations.

Features & Benefits

JBT’s TTStick automated hanging, tying, and packaging system was designed and built by our experts to maximize flexibility and productivity. With intuitive controls that offer superior convenience and safety and an ultra-hygienic, easy-to-maintain design, you can boost production while reducing the need for downtime and costly maintenance.

Here are some of the system’s stand-out features:

  • Versatile applications – The TTStick system is ideal for the efficient production of dry sausage, smoked sausage, vegan sausage, and raw/frozen/refrigerated pet food. 
  • High-capacity, flexible production – The system can easily handle sausages in plastic, fibrous, and collagen casings. The base model can accommodate calibers from 20 mm to 120 mm with a maximum sausage/string length of 800 mm.
  • Unrivaled efficiency – The TTStick has the power to produce up to 100 loops per minute, depending on the product. To change the loops or clips, only the string loop housing needs to be opened, which doesn’t require disconnecting the system. This enables new casing to be added while the machine is in operation, leaving production virtually uninterrupted.
  • Reduced labor costs – The system’s single-operator design empowers you to achieve high-capacity production without the need for additional operators.
  • User-friendly controls – The TTStick line is powered by maintenance-free servo motors and is equipped with an advanced PLC control system operated by an intuitive touch screen. All settings can be stored in the program for quick recall. This design maximizes convenience, hygiene, safety, and efficiency.
  • Simple cleaning and maintenance – Smooth stainless-steel surfaces and robust components allow fast, hygienic cleaning and minimal maintenance and service, minimizing downtime and the total cost of ownership. Imminent maintenance requirements are communicated to the operator on the system’s touch screen.
  • Advanced safety features – The system is equipped with an integrated safety control system that monitors and stops production when necessary, placing the TTStick, clipper, and stuffer into a standby position in event of machine error.

TTStick Specifications

The TTStick offers producers high-powered performance combined with simple operation and maintenance requirements. With the ability to accurately process units of a wide range of sizes and casing types, the system can be easily integrated into your existing setup, streamlining your operations and offering the flexibility you need to meet your goals.

  • Weight: Approximately 850 kg
  • Capacity: Up to 100 loops per minute
  • Caliber range: 20 mm – 120 mm
  • Sausage/string length: 130 mm – 800 mm (or up to 1,700 mm with the SwiStickXXL)
  • Smoking stick size: 800 mm – 1,250 mm (easily adjustable)
  • Sausage weight: 0.1 kg – 4 kg
  • Protection class: IP65 
  • Fuse protection: 10 A at 3 x 400 v / 50 Hz
  • Power consumption: 3.7 KW
  • Air pressure / air consumption: 6–7 bar / .8 Nm 3/h

Read a case study on TIPPER TIE customer Carniprod here.

FAQs

What is the difference between the TTStick and the SwiStickXXL?

Both models are designed to safely and effectively suspend sausages in plastic, fibrous, and collagen casings and accommodate calibers from 20 millimeters to 120 millimeters. However, while the TTStick accommodates a maximum sausage/string length of 800 millimeters, the SwiStickXXL can handle significantly longer maximum sausage/string lengths of up to 1,700 millimeters. That’s why the SwiStickXXL is the ideal choice for producing heavier, larger sausages.

What options and accessories are available for this system?

The TIPPER TIE double clipper can be fitted with a swivel tube or a parallel turret. These options enable the casing to be changed without opening the upper section of the TT1815 or TT1512 to achieve even faster changeovers. With the parallel turret, while one casing string is running in the fill-in position, the free filler tube swivels up and a new casing is fitted and swiveled into the integrated casing brake holder. Changing a casing only requires about two seconds of standstill time for the filling machine, enabling virtually uninterrupted production.

Do you provide training and maintenance for this system?

Absolutely. JBT is dedicated to ensuring that you get the most out of your machine. That’s why we provide specialized operational training on how the system works and how to customize its performance. Due to the high-tech design and construction of the TTStick, you won’t need to perform the maintenance processes required of most machines of this caliber. However, at JBT, we maintain our PRoCare promise to ensure that you get the ongoing services you need to keep your operation running smoothly and effectively.

Join Us At Our State-of-the-Art Research Centers

JBT does more than produce high-tech machinery. We also want to share our vision and innovative approach with you. When you partner with JBT, you get coveted access to our Research & Technology Centers, where you can test the newest equipment, experiment with various system setups and configurations, get your questions answered, and work directly with the greatest minds in FoodTech.

JBT – A True Leader in FoodTech

For over a century, JBT has been out on the frontiers of the FoodTech industry, constantly developing and manufacturing new, innovative technologies and solutions for our valued food-processing partners around the globe. But we’re more than an equipment provider. When you choose to work with JBT, you become part of our family. Our success depends on your success, and our experts are available around the clock to offer industry-leading support as well as ongoing maintenance services, replacement parts, upgrade kits, and more.

Contact us to learn more about our services and become a partner today!

Net & Clip Systems

Whole muscle meats with maximum slicing yield. Spiral-sliced hams and whole turkeys in netting with perfectly sized handles. Bone-in hams and formed items in tightly netted packaging. All are hallmarks of TIPPER TIE net and clip systems.

ruckers for netting

Ruckers for Netting and Casing

Whole muscle meats with maximum slicing yield. Spiral-sliced hams and whole turkeys in netting with perfectly sized handles. Bone-in hams and formed items in tightly […]

Get details
tn4200

TIPPER TIE TN 4200

The TN 4200 delivers automated, high-powered compression of larger and longer hand-placed meats into fixed diameter packages. The system creates consistently uniform product shapes for […]

Get details
TN2004

TIPPER TIE TN 2004

The new TIPPER TIE Netter TN 2004 automates the process of netting and clipping products like large bone-in hams, small briskets, and formed items. Its […]

Get details
tn3004

TIPPER TIE TN 3004 Clipped Netting System

The TIPPER TIE TN 3004 is the next generation in automated netted packaging solutions. Designed to be Faster, More Reliable, More Hygienic, and Smarter.  The […]

Get details
tn4001

TIPPER TIE TN 4001

The TN 4001 is designed to be a fast and cost-effective means of packaging one or more hand-placed muscle sections simultaneously. It makes running different […]

Get details

CONTACT US

We’re here to help every step of the way.

Ruckers for Netting and Casing

Whole muscle meats with maximum slicing yield. Spiral-sliced hams and whole turkeys in netting with perfectly sized handles. Bone-in hams and formed items in tightly netted packaging. All are hallmarks of TIPPER TIE net and clip systems.

TIPPER TIE’s ruckers combine ease of use, safety, and swift, efficient operation for packaging industries. These models can accommodate a variety of netting: elastic, loose weave, and heavy weight materials.

Designed with a safety first philosophy, all ruckers are fully guarded all around. Safety interlocks prohibit machine operation when an access door is open. A large window in the door allows for safe monitoring of the horn loading process. Other safeguards provide for cushioned movement of the loading platforms and grippers.

All TIPPER TIE ruckers are service friendly, made from stainless steel to assure easy cleaning and a hygienic machine.

Whether your process is on a budget or uses the newest technologies, TIPPER TIE ruckers can accommodate your packaging needs with models that range from simple pneumatic operation to precision, automation-controlled models.

rcb

RCB Rucker

The RCB Rucker and the TIPPER TIE TN 4200: The efficient, all-pneumatic RCB rucker is best used to support machines that use larger product horns […]

Get details
reb

REB Rucker

The REB Series and the TIPPER TIE TN 4001 and the TIPPER TIE RS4204: The REB Rucker series are fully pneumatic ruckers that run a […]

Get details
rfdw1

RFDW1 Rucker

The RFDW1 and the TIPPER TIE TN 2002: The RFDW1 is TIPPER TIE’s premier rucker. Its state-of-the-art design adds extensive operator control to the rucking […]

Get details
rlw

RLW Rucker

THE RLW and the TIPPER TIE TN 3004: The new RLW model is the next generation in rucker technology for precision filling of chutes.  This […]

Get details

CONTACT US

We’re here to help every step of the way.

RCB Rucker

The RCB Rucker and the TIPPER TIE TN 4200: The efficient, all-pneumatic RCB rucker is best used to support machines that use larger product horns like the TN 4200. 

Features & Benefits

  • Sturdy, stainless steel construction
  • Service friendly and easy to maintain
  • Rucks plastic casings, most fibrous casings, elastic netting

Details

  • Applications – deli meats, ham, whole muscle meats, netted meat and poultry products, vegan deli meats, and vegan ham
  • Simple design uses two-button operation that combines safety characteristics of earlier models

Options & Models

  • Water tank lubricates rucking and stuffing processes

REB Rucker

The REB Series and the TIPPER TIE TN 4001 and the TIPPER TIE RS4204: The REB Rucker series are fully pneumatic ruckers that run a variety of materials and are flexible enough to operate effectively in some manual-load production environments or automated netting operations. 

Features & Benefits

  • Robust, stainless steel construction
  • Simple maintenance
  • Run elastic pattern nets and some stocking nets
  • Accommodate round horns
  • Fixed grippers
  • Horn travels up and down to load

Details

  • Applications – deli meats, ham, whole muscle meats, meat and poultry products, whole birds, vegan deli meats, vegan ham, pet food treats, shellfish, cheese, and fruits and vegetables
  • Adjustable brakes correspond to an array of horn diameters
  • Two pressure regulators enable tight or loosely packed netting

Options & Models

  • REB1
  • Fits numerous common length horns
  • Adaptable enough for use in manual-load and automated netting processes
  • REB2
  • Taller and uses longer netting horns

RFDW1 Rucker

The RFDW1 and the TIPPER TIE TN 2002: The RFDW1 is TIPPER TIE’s premier rucker. Its state-of-the-art design adds extensive operator control to the rucking process and uses automated systems to run a variety of materials with unmatched precision and efficiency.

Features & Benefits

  • Tough, stainless steel construction
  • Maintenance and service friendly
  • Runs elastic, stocking, and other netting materials

Details

  • Applications – deli meats, ham, whole muscle meats, meat and poultry products, whole birds, vegan deli meats, vegan ham, pet food treats, shellfish, cheese, and fruits and vegetables
  • Netting moved and controlled by cutting-edge wheel system that advances up and down on a grid, as opposed to horn itself
  • Rucking is more consistent for longer netting lengths due to enhanced control from wheel system
  • Maximum operator control of rucking process established by reset button enabling continued operation after error is fixed and jog button that carries interior elevator up and down

RLW Rucker

THE RLW and the TIPPER TIE TN 3004: The new RLW model is the next generation in rucker technology for precision filling of chutes.  This all-electric model is ideal for extruded nets and loose weave style nets that are less elastic.  It offers the option of either wheels or brushes as the medium for rucking the netting material.  It offers a simple set timer operation allowing you to set it and walk away.  You no longer need to stand and monitor the rucking for fear the chute will be overloaded, the rucker will stop automatically once the runtime is complete.

The RLW offers the highest level of safety.  The chute is enclosed inside the machine protecting the operator.  The rucker works with chute sizes up to 14 inches (355.6mm) and is flexible to different chute types and sizes.  The RLW handles rolls of netting up to 26” long and 18” in diameter.

Features & Benefits

  • Stainless steel construction
  • Service and maintenance friendly
  • Manages extruded nets and loose weave style nets that are less elastic
  • Handles chute sizes up to 355.6mm
  • Versatile chute design works easily with other types and sizes

Details

  • Applications – deli meats, ham, whole muscle meats, meat and poultry products, whole birds, vegan deli meats, vegan ham, pet food treats, shellfish, cheese, and fruits and vegetables
  • Effective design uses two-button operation that includes safety features of earlier models
  • Works well with triangular or similar shaped horns due to wheels – not grippers – that hold and move netting