TIPPER TIE TN 4200

The TN 4200 delivers automated, high-powered compression of larger and longer hand-placed meats into fixed diameter packages. The system creates consistently uniform product shapes for maximum slicing yields, while greatly reducing material waste.

Please read a case study on Tulip here.

Features & Benefits

  • Single operator reduces labor costs
  • Features lengthy 32” (812 mm) breech with maximum available inside diameter of 7” (178 mm)
  • Flexibility to runs shirred casings, roll stock films or nets
  • Tail length of every package cut to precisely .745” (18.9 mm), positively affecting material savings and playing heavily in machine payback
  • JBT TIPPER TIE PRoCARE® available

Details

  • Applications – deli meats, ham, whole muscle meats, netted meats and poultry, vegan deli meats, and vegan ham
  • Unique, fast-acting, servo-powered breech delivers outstanding compression of meats
  • Tough products like beef change shape to fit the horn thanks to the breech system
  • Compression’s benefits include uniform shape and diameter, improved cooking yields, more consistent cooking throughout, and higher slicing yields

TN 4200 Tooling Cart

The purpose-built TIPPER TIE Tooling Cart makes thorough hygienic cleaning and storage of removable machine parts easy. An accessory designed for the TN 4200 and RCB Rucker, the cart provides a special place on the racks for each part, making washdowns organized, fast, and simple.

Features & Benefits

  • Virtually eliminates lost parts
  • Parts securely fixed-in-place reducing damage risk during washdowns
  • Downtime reduced due to more efficient cleaning process
  • Sturdy, stainless steel construction

Details

  • Hygienic design features smooth, angled surfaces for faster drying and open, easy access for complete cleaning

Options & Models

  • Available in two sizes:
  • Large – holds tooling, two pusher guards, breech guard, and tray (part #99-1226-00)
  • Small – holds tooling only (part #99-1235-00)

TIPPER TIE TN 2004

The new TIPPER TIE Netter TN 2004 automates the process of netting and clipping products like large bone-in hams, small briskets, and formed items. Its pioneering design results in a highly productive system that, can reduce labor significantly, increase productivity and generate savings on netting materials while improving the overall product quality and consistency.

Features & Benefits

  • Automatic Production
    Operator or robot places product on conveyor, TN 2004 does the rest to ensure each piece is netted and closed consistently.
  • Higher Output
    Auto chute change automatically indexes the empty chute to the buffer and the full chute to the run position for chute changes with virtually no wasted time
  • More Productivity
    High speed electric servo provides unmatched control of the product, higher pusher speeds, proven reliability and low service requirements
  • All New Hygienic Frame Design
    No closed tubing or hard to access areas mean everything can be quickly and effectively cleaned during sanitation.
  • Electric Infeed Conveyor
    Electric drum motor can be ramped up and down vs. the ON/OFF of an air motor. Few parts and no drive mean easy maintenance and reliability
  • Available Right and Left
    TN 2004 is available as a Left- or Right-hand machine so they can be oriented to fit any layout. Machines can be oriented so one belt can feed 2 machines.
  • JBT TIPPER TIE PRoCARE® available

Technical Specifications

  • Width: 5280mm [208″]
  • Depth: 1750mm [68.75″]
  • Height: 1925-2025mm [75.75″-79.75″]
  • Speed: 12 pcs/min (start stop)
  • Supply power: 400/480 V, 30amp
  • Clip Type: Z321
  • Chute Length: 683mm (26.875”)
  • Protection Class: IP65
  • Air Consumption: 15 SCFM at 12 pcs/min

TIPPER TIE TN 3004 Clipped Netting System

The TIPPER TIE TN 3004 is the next generation in automated netted packaging solutions. Designed to be Faster, More Reliable, More Hygienic, and Smarter. 

The new TN 3004 sets the bar for performance and dependability. Ready for maximum automation, the TN 3004 can be robot fed to reduce human interaction and exposure to Covid-19.  By improving the programming of the machine to eliminate waste, the TN 3004 provides increased output without just running the machine faster and wearing parts out sooner.  A modernized conveyor system combined with this improved programming allows the TN 3004 to handle up to 12 pieces per minute without unnecessary wear on the machine. High torque multi-pole motors replace older style pneumatic motors, providing better control and reducing the need for compressed air.  The TN 3004 uses a new innovative I-beam frame design and all sheet metal construction.  This allows for greater access to operating areas for easier, more efficient cleaning.  Gone are the closed tubing and hidden areas that were harborages for microbial growth.

Our “Always Aligned” printer tray allows quick removal of the printer during cleaning and instant realignment when replaced, removing the need to bag the printer during sanitation and eliminating damaged printers.

The new TN 3004 has a more sophisticated labeling system.  Incorporating a Sigma IPC and LabelPak software, this new system utilizes Encompass.net management view, allowing you to manage several systems all from a single chair.  The system also includes an Auto Grade feature which allows you to sort product on the fly to fill orders in a more efficient manner. Whether you are using multiple machines to fill one order or multiple orders filled on one machine, the TN3004 has the smarts to handle it.   

Features

  • Automatic handle maker.
  • Automatic netting system.
  • Automatic double-clipper.
  • Built-in printer or tagger (optional).
  • Allen Bradley controls.
  • Electric conveyor feed system.
  • Requires only one operator.
  • Constructed from stainless steel and other non-corrosive materials.

Benefits

  • Improved operator safety by eliminating manual handle twisting.
  • Operator fatigue is virtually eliminated by minimal product handling.
  • Labor savings with a single operator.
  • Additional savings via use of right and left-hand units, allowing one operator to feed two machines.
  • Netting waste eliminated with consistently tight-fitted packaging and uniform handle making.
  • Tags can be preprinted with standard product information on one side and real-time production data like weight, date, and lot number on the other.
  • Longer production runs achievable using spool clips.
  • More complete and easier cleaning from hygienic design.
  • JBT TIPPER TIE PRoCARE® available

TIPPER TIE TN 4001

The TN 4001 is designed to be a fast and cost-effective means of packaging one or more hand-placed muscle sections simultaneously. It makes running different product sizes simple and easy, thereby reducing operating costs, and lowering the total cost of ownership. 

Features & Benefits

  • Single operator reduces labor costs
  • 330mm power-assisted manual breech lightly compresses meats into package
  • Speeds of 11 to 13 pieces/minute
  • Practical use of servo technology lowers overall maintenance costs, as well as drastically reducing energy use and noise levels
  • Handles netting with or without collagen film or casing only
  • JBT TIPPER TIE PRoCARE® available

Details

  • Applications – deli meats, ham, whole muscle meats, netted meats and poultry, vegan deli meats, and vegan ham
  • Features servo-driven pushing unit
  • Initial push, main travel, and final push can each be programmed, their speeds and motions precisely controlled by operator and repeated for greater product consistency

Options & Models

  • Quick-change breech device available in sizes from 3 – 8” (76 – 203 mm) can be swapped out in as little as 15 minutes
  • Looper available to apply secure string for hanging products

Bag & Clip Systems

Whole poultry products, meats and cheeses are easily packaged in bags with secure clip closure with the TIPPER TIE line of bagging systems. Vacuum and shrink-bag models provide exceptional visual appeal while maximizing shelf-life in retail cases.

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We’re here to help every step of the way.

TIPPER TIE TTBag Family

Efficient, Economical Packaging

The TIPPER TIE family of TTBag machines represents the poultry industry’s premier line for packaging whole birds in an efficient and economical way. These smartly engineered bagging and clipping machines are the result of years of applied experience. The advantage is simple, hassle-free operation and easy maintenance. TTBag systems are designed to maximize labor efficiency and safety, and to integrate smoothly into existing packaging lines. They enable processors to produce tightly clipped bags for consistent, attractive packages and long production runs. With numerous options and accessories available, these value-driven machines can answer practically any processor need.

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Vertical poultry bagger TTBagV

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CONTACT US

We’re here to help every step of the way.

TTBagS Shrink-Bag Poultry Bagger

Processors wanting the premium look of shrink bags that shoppers identify with fresh need look no further than the TTBagS. Its low cost of entry, innovative engineering, and flexibility make it an ideal choice for long production runs delivering tightly clipped packages.

Features & Benefits

Details

  • Applications – whole birds and cheese blocks
  • Sensor-activated air flow opens bags for manual feeding
  • Constant bag tension maintained by two auto take-up wheels

Options & Models

  • Offered as stand alone system with addition of two hocking stations, vacuum nozzles and pump, and TIPPER TIE clippers
  • Can be connected to plant’s vacuum system
  • Auto taggers
  • Ink stamp or ink jet printers

TTBag Poultry Bagger

The TTBag base model is an affordable, bagging and clipping system that turns out leak-proof packages for whole poultry products. This highly productive machine boasts ease of operation and flexibility as key design traits.

Features & Benefits

  • Speeds up to 40 cycles/minute with two stations
  • Single operator
  • Operator pushes bird through horn into bag, hocks bird against hocking station, twists and clips bag
  • Easy maintenance
  • JBT TIPPER TIE PRoCARE® available

Details

  • Applications – whole birds

Options & Models

  • Vacuum
  • Auto tagger
  • Econo Clipper or Signature Series clipper