Sterideal® DT Heat Exchanger

Our Sterideal DT (Dimple Tube) Heat Exchanger utilizes a unique dimple tube internal design, which provides enhanced heating, cooling and drainage advantages.With its excellent heat transfer through lower product velocity and reduced pressure drop, our heat exchanger helps you stay cost-effective without having to compromise quality.In addition, you access full control and customization through various configurations to guarantee critical temperatures are met.

Features & Benefits

  • Minimized floor space requirements
  • Excellent heat transfer and uniform temperature distribution on chosen products
  • No residual product or Clean-In-Place chemicals remain due to full and complete drainage system
  • Available in various configurations with several process controls to ensure critical temperatures and hold times are met

Details

  • Our Sterideal® DT Heat Exchanger is suitable for all kind of products:
  • Liquid
  • Semi liquid
  • Concentrated and semi concentrated products
  • Products containing fibers, small cells and featuring high viscosity such as puree and soups

Sterideal® Ohmic Heat Exchanger

Ohmic heating of foodstuff is the application of high voltage to the product flowing inside a heat exchange unit.The liquid food reacts as an electric resistance and generates heat through the Joule effect. The higher the voltage and the food’s electrical conductivity, the higher and faster the temperature difference achieved. Additionally, a major advantage of ohmic heating is obtained in dice processing as the center of the dice is heated at the same velocity as the liquid carrier preventing dices from overheating and, thereby, preserving product quality.

Features & Benefits

  • Very fast heating and very fast come-up time
  • Applies uniform temperature distribution across the pipe section
  • Extremely accurate temperature control, particularly suitable for thermo-sensitive products
  • Lower product speed, lower product damage and reduced pressure drop
  • No residual product or Clean-In-Place chemicals remains due to full and complete drainage system
  • Available in various configurations with several process controls to ensure critical temperatures are met
  • Minimized floor space requirements

Details

  • Liquid, semi liquid, concentrated and high viscosity products
  • Containing fibers, small cells and featuring high viscosity such as puree and soups
  • Fruit preparations and fruit jam with dices
  • Soup and sauces
  • Ideal for large size particles up to 35 mm (1.38 in.)

Sterideal® QT Heat Exchanger

Heat transfer effectively occurs from both sides of the product. Scientifically placed fins inside the annular product space act as a static mixer to ensure a uniform and effective heat exchange, even at low production speeds.

Features & Benefits

  • Specifically designed for:
  • High viscosity products
  • Concentrates
  • Products with or without fibers

Details

  • The means of exchange can be hot water, cold water or glycol
  • Capable of being manufactured in various construction materials, from 316L to special alloys

Options & Models

  • Different tube  diameters are  available depending on the design specifications (capacity, speed, thermal cycle, system pressure, etc.)

Sterideal® TS – Tube in Shell Heat Exchanger

Our Sterideal TS (Tube-in-Shell) Heat Exchanger consists of several smaller diameter tubes aligned in parallel within a larger diameter outer shell or manifold. This design maximizes the heat transfer surface area in a given volumetric space.

Features & Benefits

  • Specifically designed for low viscosity products

Details

  • The means of exchange can be hot water, cold water or glycol
  • Capable of being manufactured in various construction materials, from 316L to special alloys

Options & Models

  • Different tube  diameters are  available depending on  the design specifications (capacity, speed, thermal cycle, system pressure, etc.)

alco Spiral Pasto – ASW

We’ve developed a space-saving solution with spiral technology for pasteurization that will make your product germ-free and durable using separate pasteurization and cooling areas. A machine that will meet your requirements in full! To increase the durability and quality of your products, you can resort to our individually made pasteurizer, whether for Nuremberg sausages, ready meals, or tortellini!

Our spiral pasto is always used whenever packaged products are supposed to be pasteurized. Through a two-part pasteurization system with a separate heating area and at least one cooling area. Products are first heated evenly and quickly in the heating area to kill off any harmful germs. In the subsequent cooling area, products are re-cooled. This consistent and intense process significantly improves the durability and quality of food. To make more efficient use of energy consumption and to save packaging, several cooling areas can be integrated into the cooling line by choice. The spiral belt guide is flexible as well: It allows for space-saving assembly while maintaining the product quantity.

In addition, it can respond individually to the products to be processed, as the free space between the spiral levels and their order can be variably adjusted.

Features & Benefits

  • Suitable for products of various packaging like foil bags and various sizes thanks to a selectable gap between the individual levels of the spiral
  • Gentle, uniform, and quick heating guarantees first-class quality and structure preservation
  • Nozzle bars allow for even sprinkling with hot or cold water
  • Direct and/or indirect steam-heated systems and sprinkling pasteurizers available
  • Exact, continuously adjustable temperature regulation
  • System innovations provide enhanced performance and efficiency
  • Multiple spirals can be combined in one machine to achieve different temperature areas

Details

  • Heating registers can be freely selected between electrical, thermal oil, or steam-powered registers
  • A hot water system heats products by sprinkling hot water (pasteurization).
  • Hinged ventilators facilitate access to the heating register, improving the hygienic design
  • Dehumidifying systems use exhaust air, condensation, and absorption to reduce room humidity
  • Optional belt drying/sterilization improves the hygienic design thanks to a side channel compressor with an air knife, heating register, and exhaust flap.

Saturno Peeler

Maximize production and take advantage of low-maintenance versatility with our steam-pressure Saturno tomato peeler

Our JBT Saturno tomato scalder/peeler is designed to peel and process large quantities of tomatoes efficiently and precisely. You can achieve maximum productivity with minimal effort, thanks to the machine’s simple controls that allow you to easily adjust the scalding time according to the initial or final characteristics of the product.

Despite its impressive throughput capacity, the Saturno peeler ensures you don’t have to sacrifice quality for increased yields. Our expert engineers developed the machine to accommodate a diverse range of processing needs, applications, and end-product categories. By setting the optimal thermal cycle, the scalder/peeler can process different tomato varieties and maturities with very little operational requirements. 

The machine is also built with durability, consistency, and cost-savings in mind. In keeping with JBT’s long-standing tradition, the Saturno peeler was designed and built to limit downtime and minimize costly maintenance and cleaning requirements, reducing the overall cost of ownership.

Features & Benefits

The Saturno Peeler allows you the freedom to customize its processing power, giving you greater flexibility and increased efficiency. Crafted with care and precision, this machine protects the integrity of your end-product at every level while optimizing your throughput capabilities. 

Some key benefits of the Saturno Peeler include:

  • High peeling efficiency – The Saturno peeler is capable of producing quantities up to 50-55 MT per hour, increasing your throughout potential.
  • Superior end-product quality – With a hygienic design and state-of-the-art materials, your product will retain its freshness and quality through the entire process.
  • Flexible configurations – The system can effectively operate in diverse conditions, allowing you to choose the optimal configurations for your processing system.
  • Sustainable design – By exceeding global standards of energy efficiency, the Saturno peeler will allow you to contribute to a greener world without sacrificing processing power.
  • Reduced maintenance costs – The machine is crafted for easy cleaning and maintenance, allowing you to save money and time. 

Peeling in Diverse Conditions

The Saturno scalder/peeler empowers you with the ability to peel a variety of different tomato types and maturities with ease, under diverse processing conditions:

  1. Tomatoes can be steam-pressure scalded, immersed in overhead water, and then vacuum-cooled.
  2. Tomatoes can be steam-pressure scalded and then vacuum-cooled.
  3. Tomatoes can be scalded through immersion in overhead water and then vacuum-cooled.

These three systems allow you to maximize peeling yield according to the type of tomatoes being processed and depending on your end-product objectives. If any remaining tomato skins are still attached to the fruits following the above processes, they’re removed by special, highly effective peel separators located at the outlet of the vacuum-cooling valve for maximum consistency and quality.

FAQs

What are the size specifications of the Saturno peeler?

The Saturno peeler is a high-powered processing system. Therefore, ensuring your floor plan can accommodate its size is essential to achieving efficiency. Its approximate measurements are:

  • Height – 7,000 mm
  • Length – 14,000 mm
  • Width – 5,000 mm

How does the system improve peeling accuracy?

In order to ensure precise removal of skins for each and every unit, the Saturno peeler boasts highly effective peel separators located at the outlet of the vacuum cooling valve. This functions as an additional step after initial peeling to ensure that any residual skins stuck to the product are removed for maximum efficiency.

Does JBT provide training for this machine?

Yes! While JBT is known for our cutting-edge equipment, we’re more than just a manufacturer. We take the time to ensure that each of our customers has the knowledge they need to get the most out of their machine. We provide staff training on operation and maintenance. You’ll also have access to our expert support team for ongoing information, insight, and maintenance and repair services.

JBT: Targeted FoodTech Solutions & Comprehensive Support

Ever since JBT first got its start in the FoodTech space, our core values have remained the same. We strive for progress, transparency, integrity, and collaboration in everything we do. We’re committed to relentless innovation across diverse markets, and we’re always looking for inventive ways to improve existing technologies and create new automated solutions to help our partners achieve greatness while saving time, money, and energy.

With JBT, you’ll get the chance to:

  • Make selections from an extensive catalog of premium equipment
  • Customize and optimize your production lines and configurations
  • Integrate equipment from a variety of industry-leading brands
  • Take advantage of JBT’s world-renowned personalized services
  • Access replacement parts, upgrade kits, service and maintenance, and specialized training to keep your operations running smoothly

Join Us at Our Cutting-Edge Research Centers

One of our main goals is to build long-lasting, collaborative relationships with our amazing partners. We know our success depends on your success, and we believe that together, we can create a brighter future. We invite you to visit our innovative Research and Technology Centers. We operate over a dozen facilities around the world, where you’re welcome to work one-on-one with our experts, explore our newest technologies, test new equipment, and experiment with different production-line configurations.

Take Advantage of Our Industry-Recognized Support Team

With over 100 years of experience in FoodTech, JBT has made a name as a true leader and reliable partner to producers in diverse, competitive industries. We understand that helping you meet your goals is essential to our success. That’s why we offer ongoing, expert customer service to all of our partners.

Our incredible, globally-recognized support team is known for its in-depth knowledge and personalized, detail-oriented approach. They’re available 24/7 to offer you the assistance you need at any time. Contact us today to learn more about our services.

Sweet Pepper Decorer

Remove sweet-pepper cores and problematic seeds with unmatched efficiency and versatility

Our expert engineers developed the JBT FTNON Sweet Pepper Decorer to deliver maximum flexibility and performance. Featuring a staggering capacity of up to 5,500 sweet peppers per hour and ultra-precise automated clamping, decoring, cleaning, and segmenting of peppers have never been simpler. Peppers can be divided into halves, quarters, sixths, or eighths depending on your needs.

At JBT, we always strive to create solutions that streamline your operations and save you money, time, and effort. With its compact and hygienic design, this machine empowers you to achieve high yields and consistent results with minimal space, cleaning, and maintenance required.

Harness the power of technology to reach new heights in terms of precision, quality, and performance.

Features & Benefits

The Sweet Pepper Decoror sets new standards for decoring technology. Don’t be fooled by its compact design. This system offers you powerful, high-capacity performance at every stage. With state-of-the-art automation technology and user-friendly operation, you’ll see an increase in your processing potential and your bottom line.

  • Flexibility of use – The system can be conveniently managed with one or two operators, allowing you to organize your process to suit your needs.
  • High-capacity performance – The Sweet Pepper Decoror offers efficient yield production, with a capacity of up to 5,500 pieces per hour with two operators or 2,000 with one.
  • Designed for easy cleaning and maintenance – With a hygienic design and easy access to components, cleaning and maintenance is easier than ever.
  • Quality end-product – The intelligent, customized decoring design ensures a reliable, perfectly decored end-product with almost no loose seeds.
  • Precise automation – This machine utilizes cutting-edge technology to automatically center bell peppers and determine coring depth.
  • Space-saving design – Its compact footprint offers you additional floor space and greater control over your production setup.

High-Capacity, Flexible Processing

The JBT FTNON Sweet Pepper Decorder is designed and built to deliver maximum performance that accommodates diverse processing needs and goals:

  1. Up to four bell peppers at a time can be placed manually in the clamping system by one or two operators (depending on your processing needs) from crates/boxes or by infeed conveyor (optional).
  2. As the clamps close, peppers are automatically centered before the drum holding the peppers begins to turn stepwise.
  3. In the first rotational step, all green stems are removed from the peppers; in the second rotational step, the machine senses the height of the peppers to set the coring depth, and pneumatic coring devices remove the pepper cores.
  4. The inside of each pepper is cleaned with an overpressure air system and cores, loose seeds, and stems are collected separately via an integrated outfeed belt.
  5. The cored and cleaned peppers are cut lengthwise into halves or quarters by a pneumatic segmenting section, before the cut end product is fed out underneath the machine where it can be collected by an outfeed conveyor (optional).

FAQs

What are the size specifications of the Sweet Pepper Decorer?

The system packs a powerful punch for its unassuming size. This allows you to make the most out of your space without sacrificing the efficiency of your yield. The approximate size specifications of the Sweet Pepper Decoror are:

  • Height – 1,655 mm (65”)
  • Length – 2,175 mm (86”)
  • Width – 1,960 mm (77”)

What are the unit requirements?

To achieve the largest yield and best results, pre-sized bell peppers are recommended. The Sweet Pepper Decorer automatically measures unit height for accurate coring and thorough cleaning. 

Product specifications are as follows:

  • Min. diameter of bell pepper – 55 mm (2.2″)
  • Max. diameter of bell pepper – 120 mm (4.7″)
  • Min. height of bell pepper- 65 mm (2.6″)
  • Max. height of bell pepper – 170 mm (6.7″)

Are there any available add-ons to further customize the machine?

Yes! JBT offers several optional add-ons as well as standard customizations that allow you to personalize the Sweet Pepper Decor to suit your needs and help you reach your specific production goals.

Optional customizations include:

  • An infeed conveyor to add further automation
  • A swan-neck outfeed conveyor for cored/cut product
  • A knife section for dividing into two parts
  • The option to remove the knife section for the production of hollow, whole peppers

JBT: Targeted Solutions, Comprehensive Support

Throughout JBT’s long history, we’ve worked tirelessly to make a name as a true industry leader and to ensure that we live up to that reputation every step of the way. Our customer-focused approach has allowed us to continuously redefine what’s possible in FoodTech. 

By focusing on practical solutions to real-world challenges in a variety of diverse global markets, we’re able to develop better and more advanced food-processing technology and help our customers reach the top of their industries.

As a JBT partner, you can:

Visit Our High-Tech Research Centers

At JBT, we know that collaboration is of the highest priority. That’s why we invite our partners to get a behind-the-scenes look at our operation by visiting our global Research and Technology centers. When you work with us, you’ll get automatic access to our high-tech facilities where you can work side-by-side with our specialists, get an early look at our newest technology, test equipment, and try out various line-ups and configurations.

Our World-Renowned Support Team is at your Service

For over a century, we’ve worked tirelessly to establish our reputation as a FoodTech industry leader that truly cares about our customers and their success. We don’t just manufacture top-of-the-line processing machinery. When you work with us, you become part of the JBT family and we’re committed to helping you reach your goals. 

Our support team is globally known for its extensive in-depth knowledge, attention to detail, and personalized approach to customer service. Our experts are available around the clock to provide individualized assistance and industry-leading insight – when and where you need it. Don’t hesitate to contact us and let us know how we can be of service today.

Primary & Secondary Poultry Processing

Efficient and effective solutions for end-to-end poultry processing in an ever-changing consumer demand-driven market

JBT, The Right Choice in Poultry Processing

In the beginning, all those nuggets, tenders, sausages, and mixed buckets were whole, live birds. Transforming them into culinary delights is a many-stepped endeavor, to say the least.

Fortunately, JBT equipment readily handles a variety of poultry:

  • Chickens
  • Turkeys
  • Ducks
  • Geese
  • Other commercially raised fowl and game birds

And, we have everything you need to prepare these feathered fowl for processing, such as:

  • Receiving shipments of live birds
  • Transferring birds from point to point
  • Stunning and slaughtering
  • Defeathering and offal screening
  • Paw removal and tracking
  • Evisceration
  • Trimming and washing
  • Deboning, cutting, and portioning
  • Brining and marinating
  • Coating
  • Cooking
  • Chilling and freezing
  • Packaging
  • Distribution

Better Poultry Processing Means Better All-Around Results

Did you know that our machinery excels at more than plucking, portioning, and panko-coating poultry? Your JBT poultry processing equipment can turn out massive operational gains. Users of our solutions – usually large-scale intermediary poultry processors – often report meaningful benefits like:

  • Labor savings. With greater labor efficiency, processors are able to reallocate workers to less dangerous, more fulfilling tasks.
  • Increased yields. The ability to get more meat off the bird translates to major bottom-line boosts. JBT machines are the only ones available that can match hand yield.
  • Improved food safety and worker security. Having reliable, automated, hygienic machines doing the work means accuracy, repeatability, and speed go up. It also reduces workplace hazards and risks for employees.
  • Simpler and minimal maintenance and repair. Designed for ease of use and ownership, you’ll appreciate straightforward operation, cleanability, hassle-free part repair or replacement, and consistent accuracy over time.
  • Smart resource usage. Efficient cleaning techniques and water reuse can cut a plant’s total water use in half – which is great for sustainability and cost control.

Top-Flight Poultry Processing Equipment Right Down the Line

It takes so many steps to convert incoming birds into saleable finished goods, each task and product requiring its own specialized processing. With JBT, you can get it all done (without ruffling your feathers).

JBT Prime CMWS-2

Wings

Prime Whole Bird Scalders – Chicken

Scalding

Prime RF-6 Chicken Picker

Defeathering

Prime ILPS-1 In-Line Paw Scrubber

Paw Processing

CSNS-2 Chicken Neck & Shoulder Skinner

Evisceration

BT-Series Bird Tumblers

Whole Bird Chilling

Prime LFS-Series Filters

Water Reuse & Screening

Rotary Screening System

Feather & Offal Screening

Cone Deboning Line

Cut-up & Deboning

CSK-B Skinner

Skinning

Prime CTTC-1

Tenders

PC-1-Portion-Cutter

Volumetric Portioning

JBT Control Systems Logo

JBT Control Systems

Prime Overhead Conveyor Line Parts

Overhead, Conveyor & Ergo

JBT doesn’t stop with great equipment, though. Our specialists are ready to help you determine the processes, machines, and plant layout that make sense for your situation. Identifying opportunities for optimization is a JBT specialty! Reach out to start the discussion.

Features & Benefits

JBT’s poultry processing equipment is as stuffed with features as a belly full of turkey. These capabilities enable food production that’s consistently quick, precise, and safe.

  • Yield – Get the most meat off the bone for more product to sell from the same number of birds
  • Versatility – Customizable machinery and configurations to meet your specifications
  • Efficient – No sick days plus redeployment of labor to more impactful positions for significant savings
  • Operable – Simple to use with intuitive controls
  • Accurate – Maintains steady high-precision over time for quality products, optimal performance, and predictable operations
  • Speed – Faster throughput opens up opportunities for cost savings and additional income
  • Durable – Built to last and perform consistently for years
  • Safer – Boosted worker and food security resulting from process automation
  • Ownability – Equipment designed for the easiest maintenance and repair (M&R) possible
  • Sanitary – Easier cleaning and reduced human involvement lead to fewer germs and increased food safety
  • Eco-Friendly – Water reuse means up to 50% water reduction
  • Support – Global support staff available 24/7/365

If you have questions about these features — or how they benefit your operations — contact us today.

JBT-Prime OCS-1T Overhead Turkey Cut-up System

Comprehensive Solutions for FoodTech 

Drumming up more than breaded chicken wings in your plant? Not a problem! JBT can take care of your diverse processing needs as well.

With the quality, quantity, and variety of food processing solutions we offer, you’re able to:

  • Conveniently do one-stop shopping for equipment
  • Customize your production line to best suit your needs
  • Mix and match brands so you get exactly what you want
  • Easily replace individual components of your existing production line
  • Respond more agilely to production procedure or regulatory changes
  • More seamlessly scale your production

The key takeaway here is that JBT can supply you with the right equipment to get the job done properly.

Brands You Can Trust

Poultry processing involves many different kinds of machines. Even if you’re not familiar with all the manufacturers, that’s okay. JBT proudly carries the industry’s most-respected makes and models.

Because we only offer exceptional poultry processing equipment lines — known to be high performing and dependable — you can expect:

  • Maximized uptime and productivity
  • Efficient and safe operation
  • Saving money and resources like water and energy
  • Reduced waste and scrap

Equipping Your Whole Food Manufacturing Line

You can create infinite kinds of food products with our impressive range of solutions. Here’s but a taste of the equipment we carry:

Plus, we have the washers, conveyors, and packagers you need before, during, and after each task.

JBT affords you the luxury of flexibility. You can pick and choose individual machines — or you can take advantage of our end-to-end processing solutions. Either way, assembling your production line is incredibly straightforward and hassle-free.

JBT, Part of Your FoodTech Flock

With JBT on your side, you can stop searching for food processing solutions. We’ve got everything you need, all in-house.

An Approach for Success

JBT considers you a valued customer. Instead of treating you like just some faceless one-time buyer, we work diligently to forge a long-term relationship. It’s our goal to serve you fully and thoughtfully now and into the future.

Research & Technology Centers

JBT’s Research & Technology Centers are more than just test kitchens or labs. At these remarkable and unique facilities, you can try out machines and production line set-ups, perfect your recipes and techniques, and tap into technical expertise and data. This is a  perk you won’t find elsewhere! 

Connect with JBT Specialists

JBT has more than a century of industry knowledge and experience under its wing. This means you have extraordinary resources at your disposal — make use of them. Our dedicated and skilled team is happy to answer your FoodTech questions. So, don’t hesitate to contact us today.