DCC-1 Dual-Cascade Cooler

Our Prime DCC-1 Dual Cascade Cooler for Chicken is designed to be placed after the final picker to immediately chill the birds. This helps solidify fat that has been emulsified through the picking and scalding processes, improving yield and increasing chiller efficiency down-line.

Features & Benefits

  • Cools birds after picking
  • Congeals emulsified fat from scalding and picking
  • Improves cooling downline
  • Single- and dual-bank models available
  • Uses chiller overflow water to reduce H2O cooling costs
  • Improves WOG yield up to .60 percent
  • Reduces pre-chill bacteria counts downline

Details

  • Electrical Requirements: (2) 5 hp motors; 230/460/480V, 3 ph, 60 Hz, 10 amps
  • Water Requirements: (1) 4″ sanitary (x GPM); (1) 1 1/2″ pump line (X GPM)
  • Net Weight: 2,000 lbs.
  • Production Rate: Variable with line speed

HP-3 Hock Picker


Our Prime HP-3 Hock Picker is a simple, effective and proven solution to remove hock feathers quickly and efficiently. Designed with three rotating heads per side, its simple design makes maintenance and sanitation easy.

Features & Benefits

  • Simple, efficient and effective hock-picking solution
  • Three rotating heads per side
  • Unit hangs over and is adjustable to the overhead line
  • Each side is adjustable both in vertical and horizontal positions for maximum picking performance
  • Proven design offers time-tested, consistent results
  • Prime equipment group quality is built-in

Details

  • Electrical Requirements: (2) 2 hp motors; 230/460V, 3 ph, 60 Hz
  • Water Requirements: (2) 1 connection NPT water supply lines
  • Net Weight: 1,750 lbs. (794 kg)
  • Picking banks: (2) banks, (3) discs per bank
  • Production Rate: Variable

SBI Counter-Rotating Primary Pickers by Prime – Chicken

Our Prime counter-rotating primary pickers effectively pick the fastest line speeds or stunning methods for turkeys, chickens, and ducks. The counter-rotating side banks are fully and independently adjustable in height and width to fully cover birds. In chicken applications, the picker helps reduce wing breakage, can allow for lower scald temperatures and possibly allow for a reduction in the total number of pickers used.

Features & Benefits

  • Adjustable side banks reduce wing breakage and allow for a wide range of bird sizes
  • Picks effectively to reduce number of pickers in some cases
  • Large banks for superior coverage
  • Optional bottom-picking bank for turkeys and large birds
  • Rubber gears reduce noise and wear
  • Reduce scald temperatures and pinning labor
  • Run faster line speeds with fewer pickers
  • Reduces hot water costs
  • A complete solution when paired with prime finishing pickers

Details

  • Electrical Requirements SCP (Chicken): (2) 10 hp, (2) 15 hp; (1) 1hp for hyrdaulic box
  • Electrical Requirements, SFA (Ducks): (2) 20 hp, (2) 15 hp; (3) 4hp for central bar; (1) hp for hydraulic box
  • Electrical Requirements SCT (Turkey): (2) 30 hp, (2) 25 hp; (3) 4 hp for central bar; (1) 1 hp for hydraulic box
  • Optional Hydraulic for Turkey: Supply: 21 Gpm; Min pressure 290 psi
  • Net Weights: Chicken-6,613 lbs; Turkey-7,716 lbs; Duck-7,054 lbs.

SBI Counter-Rotating Primary Pickers by Prime – Turkey

Our Prime SBI Contromatic Counter-Rotating Pickers effectively pick the fastest line speeds or stunning methods for turkeys. The counter-rotating side banks are fully and independently adjustable in height and width to fully cover the birds. A hydraulically adjustable bottom bank picks the birds shoulder and neck before it enters the finishing picker. The SBI Contromatic is the most popular picking solution for turkey in the U.S.

Features & Benefits

  • Adjustable side banks reduce wing breakage and allow for a wide range of bird sizes
  • Large banks for superior coverage
  • Bottom-picking back targets turkey necks and shoulders
  • Rubber gears reduce noise and wear
  • Reduce scald temperatures and pinning labor
  • Run faster line speeds with fewer pickers
  • Reduces hot water costs
  • A complete solution when paired with prime finishing pickers

Details

  • Electrical Requirements SCT (Turkey): (2) 30 hp, (2) 25 hp; (3) 4 hp for central bar; (1) 1 hp for hydraulic box
  • Hydraulic: Supply: 21 GPM; minimum pressure 290 psi
  • Net Weight: Turkey – 7,716 lbs

PPS Series Paw Picker Scalder

Our Prime PPS-SERIES Paw Scalder offers an efficient solution for paw-pad cleaning. Hot water scalds feet for improved removal of ammonia burns. The PPS series, available in six, eight, and 10-foot options, can also be used as part of a complete paw-processing system with the Prime In-Line Paw Scrubber, which produces maximum paw yield. When used down-line from Primes In-line Paw Scrubber (ILPS), the PPS-series Paw Scalder gains new efficiencies to reduce hot water usage and lower operating costs. In this application, the Paw Scalder serves as a final cleaning step after the ILPS. Therefore, water temperature in the scalder can be lower, preserving fat and increasing final product weight.

Features & Benefits

  • When used with In-Line Paw Scrubber:
  • Simple design with proven industry performance
  • Can be used alone or with prime in-line paw scrubber as a system
  • Maximizes paw yield and upgraded paws
  • Air-assisted top cover lift for easy maintenance
  • When used with inline paw scrubber, additional hot water savings can be realized
  • Additional benefits when used with In-Line Paw Scrubber:
  • Works well down-line from In-Line Paw Scrubber
  • Lower H2O temperatures for heating savings
  • Lower-temperature water preserves fat content in final product, increasing yield
  • Allows for upgraded paws

Details

  • Electrical Requirements: PPS-6: (1) 10 hp motor; 230/460V, 3 ph, 60 Hz
  • PPS-8/10: (1) 15 hp motor; 230/460V, 3 ph, 60 Hz
  • Water Requirements: (1) 3/4 connection
  • Net Weight: 1750 lbs. (794 kg)
  • Production Rate: Up to 375 paws per minute
  • NOTE: Specifications are accurate at time of publication

ILPS-1 In-Line Paw Scrubber

Our Prime ILPS-1 In-Line Paw Scrubber is a cost-effective and sanitary solution to remove ammonia burn marks and cuticle from paws while the paw is on-line in the shackle. The machine allows for increased export revenue for paws, increasing saleable paw yield and increasing grade value.

Features & Benefits

  • Upgrades More B-Grade paws to A-Grade and removes cuticle from paws in shackle
  • Interchangeable scrubber segments for various bird sizes
  • Part of a complete solution for paw-processing
  • Reduces hot water requirement and dwell time for paw scalder machines down-line

Details

  • Electrical: (1) 3 HP, 208/230/460 Volt 3-Phase, motor
  • Water: 1 NPT connection
  • Production Rate: Variable

LPS-112 Paw Water Screening & Re-Use Systems

Our Prime paw water screening and re-use systems remove solid particles greater than .015 inches in size, in volumes ranging from 50-200 GPM. A typical system includes a first-stage rotating stainless-steel wedgewire drum screen (LPS-112), and can include an integrated tank (LPS-112-TS).

Features & Benefits

  • Save water and energy with paw water reuse system
  • Single drum and integrated tank-system models available
  • Customized models available
  • With built-in tank simple design with proven industry performance
  • Reduce overall water consumption throughout plant
  • Lower water treatment costs
  • Improve facility efficiencies and sustainability programs

Details

  • Electrical Requirements:
  • LPS-112: (1) 1/4 hp motor; 230 OR 460V, 3 PH, 60 Hz
  • LPS-112-TS: (2) 7.5 hp motors and (1) 15 hp motor; 230 OR 460V, 3 PH, 60 Hz
  • Water:
  • LPS-112: (2) 3/4 connections
  • LPS-112- TS: (2) 3/4 and (1) 2
  • Capacity:
  • Up to 200 GPM

Evisceration