MGP-Series Gizzard Peeling Tables

Our Prime gizzard peeling stations are built to suit your processing standards and stand the test of time. We’ll help in designing an efficient chicken or turkey gizzard peeling operation to help you maximize efficiencies.

Features & Benefits

  • Features dual-action peeler roller design
  • Customized models available with 1 – 6 stations
  • Wedgewire working table for improved sanitation
  • Includes rinse goosenecks with water-saver

GR-TT Gizzard Repeeling Station for Chicken & Turkey

The Tectru GR-TT Gizzard Peeler, distributed by Prime, is designed to increase worker safety by eliminating hand-processing on peeler-roller tables, while delivering a high-yield solution for chicken and turkey gizzards. The high-capacity GR-TT  delivers processed gizzards onto a conveyor table for sorting. Gizzards that require rework are slid onto an sub-conveyor that leads to a repeeling bank. Re-worked gizzards are then delivered back to the inspection conveyor for a second visual check and additional rework if needed. 

Features & Benefits

  • Increases worker safety – no exposure to peeler rollers
  • High volume design for maximum throughput
  • Up to 12,5000 gizzards per hour, depending on re-work needs
  • Saves labor over hand grading/processing
  • High-yield repeeler minimizes product loss
  • Efficient cleaning of gizzards through mechanical peeler-rollers

Details

  • Electrical requirements: 480V, 60Hz; 20A
  • Water requirements: 7 GPM
  • Weight: 850 pounds
  • Production Rate: Up to 12,500 gizzards per hour, depending on size

GD-T Gizzard Defatter for Turkey

Our Prime Gizzard Defatters are designed to remove additional gizzard fat prior to lining removal to produce more A-Grade product. They deliver consistent performance for higher yields with minimal ownership costs.

Features & Benefits

  • Simple and durable design
  • Heavy-duty stainless steel construction
  • New & improved bottom catch pan
  • Heavy-duty stainless steel construction
  • Units available for turkey and chicken gizzards

Details

  • Electrical Requirements: (1) 3 hp motor; 460V, 3 ph, 60 Hz
  • Water Requirements: (1) 3/4″ connection; 10.0 GPM; 30-60 PSI

TGS-2 A-Grade Turkey Gizzard Splitter

Our Prime TGS-2 Turkey Gizzard Splitter is designed to split turkey gizzards and flush primary ingesta material at a rate of up to 30 pieces per minute. Featuring an upgraded high-pressure water knife to deliver even better and more consistent splitting results, the TGS-2 offers an efficient and flexible approach to A-Grade gizzard processing, with less dependence on manual labor.

Features & Benefits

  • Splits gizzards and flushes ingesta materials
  • High-pressure water knife improves cut quality and gizzard
  • Processing efficiency small machine footprint
  • Integrates with operation reduce manual gizzard processing labor
  • Water knife reduces maintenance and replacement blade costs
  • Produces more upgraded a-grade cuts

Details

  • Electrical Requirements: (1) 3/4 hp motor; 480V, 3 ph, 60 Hz, 20 amps
  • Water Requirements: (1) 3/4, (1) 1 connection; 17.5 GPM (66.24 LPM); 40-80 PSI See pump details below
  • Pump Requirements: (1) 7.5 hp motor; 230/460V, 3 hp, 60 Hz – (3.0 GPM)
  • High-pressure splitter pump: (1) 7.5 hp motor; 230/460V, 3 hp, 60 Hz – (3.0 GPM)
  • Low-pressure flush pump: (1) 1 hp motor; 230/460V. 3 ph, 60 Hz – (8.0 GPM)
  • Net Weight: 550 lbs. (249 kg)
  • Production Rate: Turkey Gizzards, Toms: Up to 30 per minute. Turkey Gizzards, Hens: Up to 30 per minute

GD-C Gizzard Defatter for Chicken

Our Prime Gizzard Defatters are designed to remove additional gizzard fat prior to lining removal to produce more A-Grade product. They deliver consistent performance for higher yields with minimal ownership costs. 

Features & Benefits

  • New and improved bottom product catch pan
  • Heavy-duty stainless steel construction
  • Units available for turkey and chicken gizzards
  • Allows for production of more A-Grade gizzards

Details

  • Electrical Requirements: (1) 2 hp motor; 460V, 3 ph, 60 Hz
  • Water Requirements: (1) 3/4″ connection; 8.0 GPM; 30-60 PSI

VBS-6 Vertical Bird Scrubber

Our Prime VBS-6 Vertical Bird Washer is designed to allow a bird-washing step when line layout space is limited. A high-volume, efficient and durable solution for compact bird-washing, the VBS-6 uses a single bank of soft bristle brushes to wipe birds. Varying brush lengths and durometers can be used for various needs. Durable, stainless-steel construction for long service life.

Features & Benefits

  • Small footprint allows placement where other brushes will not fit
  • Can be mounted on floor or from ceiling 
  • Durable, high-quality components for long life
  • Fully automatic; requires no workers
  • Varying brushes available for a range of uses
  • Can be paired with a Prime Water Re-Use system for a low-cost water source

Details

  • Electrical Requirements: (2) 1 HP, 208/230/460 Volt 3-Phase motors
  • Water requirements: 20 GPM at house pressure

Murzan Sanitary Pumps

Our Prime Murzan PI-50 is the best alternative in the market for handling suspended solids or shear-sensitive products with practically no damage. It is ideally suited to the transport of skin, paws, cut wing segments and all liquids. Its unique design is prepared specifically for the sanitary industry and can be cleaned in place.

Features & Benefits

  • USDA listed and FDA approved
  • All-stainless construction
  • Sanitary design allows visual inspection of all wetted parts
  • High-efficiency oil-free air valve
  • Air operated – no motors needed
  • Low-maintenance design allows clean-in-place
  • Simple engineering allows for long service life
  • Can run dry without damage

CSNS-2 Chicken Neck & Shoulder Skinner

Our Prime CSNS-2 Chicken Shoulder and Neck Skinner utilizes two of JBT Prime’s patented bladeless skinning assemblies, making it the perfect solution for in-line neck and shoulder skinning. The machine also features a positive-feed indexing device to keep birds upright and properly spaced to avoid dragging as seen with peeler-roller type machines.

Features & Benefits

  • Increases boneless breast yield
  • Improves pre-chill bacteria counts by removing neck skin and crop
  • New: adjustable skinner height/angle
  • Improves WOG chiller performance
  • With shoulder joints exposed, cone line shoulder cutters can make more efficient cuts, resulting in improved breast yield by up to 0.25%
  • Even plants that are not 100% white meat debone (e.g., fast-food cut-up) can benefit as the CSNS-2 can be placed after chilling and in the cutup/debone room to skin shoulders on birds directed for deboning and skinning

Details

  • Electrical Requirements: (2) 1 hp motors; 480V, 3ph, 60 Hz, 10 amps
  • Water Requirements: (1) 1/4″ connection; min. 400 PSI,7 GPM
  • Net Weight: 1,600 lbs. (680 kg)
  • Production Rate: Up to 160 BPM

OGR-1 Turkey Oil Gland Remover

Maximize efficiency and improve end-product quality with JBT’s state-of-the-art poultry oil gland remover.

Food production – especially poultry, meat, and seafood processing – represents one of the toughest and most competitive industries in the world. As technological advancement continues to transform the way the economy operates, producers who embrace automation are gaining an invaluable competitive advantage. 

The OGR-1 Turkey Oil Gland Remover from JBT is built to seamlessly integrate into your existing production line and maximize efficiency. It’s designed to increase yield, improve consistency and quality, and minimize labor requirements to save you valuable time and money. Utilizing a set of inward-rotating steel roller shafts, the machine is built to automatically remove the oil gland from male and female turkey tails. It includes a wide array of adjustment features to accommodate nearly any bird size, as well as an optional tail-cutting module that saves labor.

Harness the power of automation and capture your competitive advantage with JBT’s cost-effective, high-tech solutions.

Features & Benefits

The OGR-1 Turkey Oil Gland Remover is a high-tech, turnkey solution that offers processors greater flexibility while increasing efficiency and eliminating unnecessary costs. With a straightforward, innovative design, you’ll have the tools you need to optimize your existing system and bring your production line into the future.

  • Improved Consistency – Automated machine cutting offers significantly greater consistency compared to manual cutting, resulting in a more hygienic and desirable end-product.
  • Optimal Spacing – Overhead line indexer ensures that birds are metered and spaced properly to maintain efficiency and streamline production.
  • Flexibility – The OGR-1 is highly customizable, allowing you to adjust configurations to process hens and toms of all sizes and address your specific concerns while maximizing your processing potential.
  • Reduced labor costs – Cutting-edge automation eliminates the need for unnecessary labor when removing oil glands and limits your manual labor requirements, simplifying your line and saving you money. 
  • Increased yield – With an efficient design and improved processing speed, you’ll see significant expansion of your throughput capabilities and increase your overall yield.
  • Proven design – High-tech automation technology is combined with tried-and-true methods to give you time-tested, reliably uniform results.

Efficiency Meets Quality

JBT is committed to innovation, but we don’t believe in standardized, one-size-fits all solutions. We know that producers have specific needs, challenges, and goals they face in their unique production lines and markets. That’s why we build our FoodTech equipment to be highly customizable. 

Like with other JBT machines, the OGR-1 Turkey Oil Gland Remover is designed to automate processing across a range of applications, without sacrificing speed, yield, or quality. The oil gland remover is adjustable for hens and toms, and the optional tail-cutting module gives you maximum flexibility without the risk and inconsistency that can come with labor-intensive processing. 

FAQs

What are the OGR-1’s production rates?

With its automation-focused design and customizable options, the OGR-1 Turkey Oil Gland Remover has the capability to significantly improve production rates. Depending on your current needs and goals, you can configure your machine to achieve production rates of up to 45 toms  and 55 hens per minute. A consistent end product also reduces wasted output, providing you with a reliable yield and ultimately improving overall efficiency.

Can the OGR-1 be used in conjunction with non-JBT processing equipment?

Yes. While we stand by the quality and value embedded in every piece of machinery we design and produce, we understand that processors need solutions that can integrate with their existing production lines and applications. We’re committed to providing integrative, flexible solutions – in the Poultry, Meat, and Seafood spaces and beyond – that can be incorporated into your current processing setups and configurations, and the OGR-1 Turkey Oil Gland Remover is no exception. Contact us for more information. 

What are the OGR-1’s labor requirements?

JBT is dedicated to providing user-friendly, turnkey solutions to our partners in a variety of industries. That’s why the OGR-1 Turkey Oil Gland Remover requires no extensive training to operate effectively. In fact, its straightforward yet high-tech design eliminates the need for a designated operator, and can reduce your labor requirements by one to two workers per shift.

JBT – State-of-the-Art Equipment & Unmatched Support

JBT got its start in the FoodTech industry back in the late 1800s, and while a lot has changed since those early days, a lot has stayed the same. As we’ve continued to push the boundaries of innovation and technological progress, we’ve never lost sight of our core values. We believe that integrity, loyalty, and collaboration are foundational components of success in business. 

We don’t just design, produce, and maintain the highest quality food-processing equipment in the world. We also build long-term partnerships with our customers, working hard to understand their unique strategies, challenges, and goals so that we can offer targeted solutions and round-the-clock support that truly make a difference.

Innovative Global Research Centers

When you choose to work with JBT, you’ll gain coveted access to our Research and Technology Centers. With over a dozen facilities around the world, these hubs of innovation and collaboration bring industry experts and business leaders together to share ideas and explore possibilities. Join us and work side-by-side with our specialists as you test new machinery, hone your processes and recipes, and experiment with various configurations and setups.

The Best Support Team in the Industry

Our commitment to providing effective, personalized solutions to our customers extends beyond state-of-the-art equipment. JBT’s support team offers you direct communication with industry experts 24/7. Whether you need help with maintenance and repairs, are looking for insight into market trends, or have a question about one of our machines or services, you can rest assured that you have the most competent and responsive support team at your fingertips.
Contact us today to inquire about our offerings and ask any questions you may have.