Avure AV-10

Our space-saving design of the AV-10 HPP food processing machine is a perfect match for smaller and medium-sized producers. It handles a high quantity of output and adds a minimal cost per pound to processing costs. As well, the AV-10 also dramatically reduces the startup cost of acquiring HPP technology.

Features & Benefits

  • Annual Capacity
    • 10 Million Pounds/4.5 Million Kilograms with 3 minute hold
    • 15 Million Pounds/6.8 Million Kilograms with 1 minute hold

Details

  • Lowest cycle cost for throughput range minimizes production costs
  • Minimal footprint optimizes plant space and enables rapid installation
  • Dramatically reduces startup costs
  • Advanced cylinder liner design outlasts any vessel in the industry
  • Perfect match for smaller and medium-sized producers

Options & Models

  • AV-40X
  • AV-50X
  • AV-60X
  • AV-70X
  • AV-10
  • AV-S
  • AV-30
  • AV-M

Avure HPP Water Filtration

The JBT Avure HPP Water Filtration Module is ideal for water treatment post cycle and will save time, money and water


JBT-Avure Technologies manufactures fast, robust and reliable high-pressure processing (HPP) equipment for the food and beverage industry. Avure’s HPP machines enable producers to increase food safety and extend shelf life while providing consumers with all-natural food products with clean labels. As the trusted leader in HPP JBT-Avure has developed a superior solution to filtrate water after the HPP cycle.

Features & Benefits

  • Removes unwanted debris from water after the HPP cycle
  • Four filtration bags that can be used for varying micron sizes to achieve any level of purification down to ten micros
  • For seafood applications, removes dirt, sand and debris that could potentially damage the machinery
  • Modular design that can adapt to any HPP system and the filtration can be customized for any application
  • Better for the environment sustainable solution providing recycling all the water
  • Cost effective avoid paying costly fees for contaminated water
  • Prolonged machinery life reduces maintenance, repair and replacement costs of your machinery by using pure water

HPP machinery can handle a certain amount of debris in the recirculated water, however intensifiers need super clear, clean water. In cases when the high pressure causes an exploded package, and the product contaminates the water, it cannot be recycled and must be discarded. With the JBT-Avure Filtration Module, the water can be purified and reused.

Avure AV-M

Avure introduces another expandable HPP machine.

Projecting production volume and choosing the right machine size is a big decision. Go small, and you may need to purchase another machine much sooner than you thought. Go big, and you get stuck with too much capacity.

Features & Benefits

  • Annual Capacity
  • Up to 39.9 million lbs/ 18.1 million Kilograms with 3 minute hold
  • Up to 59.1 million lbs/ 26.8 million Kilograms with 1 minute hold

Details

  • The AV-20M easily upgrades to 30M, and 40M
  • Cut energy costs by 50%
  • Highest possible throughput
  • Lower maintenance costs
  • Advanced cylinder design for longest life
  • Innovative engineering lowers operating costs
  • Reliable performance and profits

Options & Models

  • AV-20M
  • AV-30M
  • AV-40M
  • AV-10
  • AV-S
  • AV-X

Avure AV-X

The Avure AV-X revolutionizes the HPP industry as being the world’s first expandable HPP Machine. Projecting production volume and choosing the right machine size is a big decision. Go small, and you may need to purchase another machine much sooner than you thought. Go big, and you might be stuck with too much capacity. However, by minimizing energy costs and providing trustworthy performance, the AV-40X right-sizes you within your factory and your growth projections. 

Features & Benefits

  • Annual Capacity
  • Up to 70 Million Pounds/31.6 Million Kilograms with 3 minute hold
  • Up to 107.8 Million Pounds/48.9 Million Kilograms with 1 minute hold

Details

  • Easily upgrades from AV-40X to AV-70X
  • Cut energy costs by 50%
  • Highest possible throughput
  • Lower maintenance costs
  • Advanced cylinder design for longest life
  • Engineered to lower operating costs
  • Reliable performance and profits
  • Work with the company that started it all

Options & Models

  • AV-40X
  • AV-50X
  • AV-60X
  • AV-70X
  • AV-10
  • AV-S
  • AV-30
  • AV-M

Avure AV-S

 Our AV-S remains to be  the only HPP system crafted  specifically for the seafood industry. Its vertical design and built- in safety features prevent mechanical damage. Compared to other methods of  meat extraction, the AV-S increases yield in shellfish and crustacean meat separation of up to 80%. In addition to its productivity increase, we manufacture this machine to enhance the food’s chemistry, nutrition and flavor.

Features & Benefits

  • Annual Capacity
  • 23.8 Million Pounds/10.8 Million Kilograms with 3 minute hold
  • 32.9 Million Pounds/14.9 Million Kilograms with 1 minute hold

Details

  • Separates 100% of meat from the shell
  • Increases total meat yield in lobster by up to 80%
  • Increases productivity, maximizes labor usage and enhances operational efficiencies
  • Enhances nutrition, mouthfeel and taste

Options & Models

  • AV-40X
  • AV-50X
  • AV-60X
  • AV-70X
  • AV-10
  • AV-S
  • AV-30
  • AV-M

Tilt Basket Unload Station

The Avure Tilt Basket unload station allows for efficient and easy removal of product from the HPP basket for your material handling needs. The system increases the speed of unloading baskets thus reducing labor costs. All units have a manual hand control valve for air cylinder operation and are stainless steel construction with a bead blast finish.

Avure’s systems are designed for versatility and longevity and work with either the AV-M or AV-X High Pressure Processing (HPP) Machines. Avure systems are designed to comply with the strictest of sanitary design standards and are easily cleanable, reliable and safe.

After the basket leaves the vessel, the basket is conveyed to the end point, an operator removes the lid from the end of the basket and the basket is tilted so that the product empties onto a conveyor for downstream processing.

Features & Benefits

  • Fast and efficient unloading of baskets
  • Reduced labor costs, improved productivity
  • Ergonomic unloading, less chance of workplace injuries
  • Saves valuable floor space

Details

  • Footprint: 5′ (1.5 m) in length
  • Ergonomic conveyor height: 38″ (1 m)

Avure HPP Used/ Refurbished Equipment for Sale or Lease

Why buy or lease used high pressure processing equipment instead of a new machine?

  • Our used machines have been SURE inspected with extensive specifications available to our customers, including cycle count.
  • Used HPP machines are budget friendly.  Our customers can purchase or lease a machine at a fraction of the cost of new, with assurance that the machine has been inspected by our world class field service techs and fine-tuned to precision.
  • Purchasing or leasing a used HPP is faster than waiting for a new machine to be built, and can ship immediately.  Our customer’s production gets back on track quickly.

Contact us for available inventory.

Avure HPP Applications

Four reasons producers switch to high pressure processing (HPP) machines.

High-pressure processing (HPP) with Avure machines maintains freshness and preserves natural flavors of juices, meat, fruits, and vegetables better than any other processing method. And because it just uses pressurized, pure cold water, it bypasses texture and taste variations caused by heat, irradiation or chemicals. Thanks to media coverage of HPP, or high pressure pasteurization, customers are hunting down these products in stores.

Learn more about how HPP is used in the following markets: 

JBT-Avure iOPS®

Optimize HPP production for better equipment control and operation with JBT-Avure’s iOPS.

JBT-Avure iOPS is Overall Equipment Effectiveness (OEE) software for improved HPP factory utilization, visibility and control. With iOPS manufacturers can capture more data, analyze it faster, and act on it immediately. Get access to important production effectiveness data in real time to locate bottlenecks and root causes through production and machine utilization reports.

iOPS collects data 24/7 and uploads to a military grade secure cloud service. From connection to transmission and storage, all data is fully encrypted with two-factor authentication. By monitoring OEE & downtime, manufacturers can pinpoint failures within the HPP production environment. The data can then be analyzed and viewed from different angles with user friendly dashboards. The insights gained help to formulate improvement measures in your production line.

Benefits

  • Analytic status reports
  • Real time trending available
  • Configurable alarms and triggers
  • Powerful drill-down reporting
  • Operational benchmarking to compare performance over time

Features

iOPS Main Dashboard

The main iOPS® dashboard contains high level key performance indicator statistics for measuring OEE, Availability, Productivity and more. Click on any of the information buttons on the main dashboard to drill down to detailed granular KPI data. All dashboards generate reports and filter by date ranges, with drill down by predefined time periods or zoom on month, week and day. Detailed, color coded-graphs and charts enable the maintenance team to quickly view and analyze data and formulate improvement measures in the production line. Additional filters include the ability to sort by lot, batch, recipe, alarm, operator and customer.

JBT Avure iOPS - Dashboard

iOPS Detail Dashboards

Customer Quote

The dashboard enables you to have the right information quickly whereas before we had to go back and revise the old data we had on the machine,” he says. “It gives us a good picture of how efficiently we are working with a machine and how efficient individual operators are. We found for example that we were losing time by manually filling machines and by changing that we have been able to save 45 minutes per week between four-five people increasing productivity with almost 4 hours per week.”

Willem van de Ven 
Site Manager, Pascal Processing