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FU-FT Foot Unloader
Our Foot Unloader is a high-volume, efficient and durable solution to remove feet from shackles. Mounted in-line, the Foot Unloader removes the foot with rotating paddles or brushes for positive contact and effective operation. Made of high-quality stainless steel and built to last, the Prime Foot Unloader can be used with Prime’s complete line of paw processing.
Features & Benefits
- Removes foot from shackles using rotating paddles
- Durable, high-quality components for long life
- Part of a complete Prime Paw System
- Fully automatic; requires no workers
- Inline machine processes at an extremely high volume, depending on line speed
Details
- Electrical Requirements: (2) 1 HP, 208/230/460 Volt 3-Phase motors
- Production Rate: Variable with line speed
SW-Series Shackle Washers
The SW-4 and SW-6 Shackle Washers provide an efficient and effective solution for in-line washing of shackles. Mounted to the overhead line at any spot on the line, the washer cleans shackles, trolleys and chain simultaneously. Each brush is driven by a separate motor and can be adjusted individually. Cleaning water is supplied separately to each brush increasing cleaning efficiency. Three different brushes are available: nylon, black twisted (above) and silica carbide-impregnated bristles that will also polish stainless shackles in addition to cleaning.
Features & Benefits
- For on-line shackle line cleaning
- Includes manual hydraulic adjuster
- Stainless steel case prevents splashing
- Three different brushes available
Details
- Electrical Requirements
- (2) 3/4 hp motors
- 208-230/460V, 3ph, 60hz
- Water Requirements
- Connections: (2) 3/4″ NPT femaile
- Pressure: Plant pressure: (30-60 psi)
- Nozzles 5010 1/4″ NPT fan spray nozzle
Adjustable Worker Stands
Adjustable personnel stands or “Ergo Stands” allow an individual the opportunity to manually adjust his or her working position to their optimal working height.This type of adjustment improves worker efficiency and reduces unnecessary muscle and joint strain.Customized platform sizes available!
Features & Benefits
- Customized designs to suit your needs
- Improve ergonomics and working productivity
Details
- Standard Platform Dimensions: 24″ W x 18″ D
- Overall Height Adjustment: 10″
BUR-T Rotary Bird Unloader for Turkey
The Prime Equipment Group Rotary Bird Unloader is a simple solution for removing birds from the shackle at any point on the line. The chainless design eliminates broken or damaged hocks caused by chain binding, and its simple design is easy to clean and maintain.
Features & Benefits
- Removes birds from overhead line at any point on the line
- Simple solution requires no chain for operation
- Eliminates broken or damaged hocks due to chain interference
- Improves product quality by eliminating damaged hocks or birds due to chain interference
- Simple design is easy to maintain and sanitize for trouble-free operation
Details
- Electrical Requirements: (1) 3/5-hp motor
- Water Requirements: Variable depending on BPM
- Net Weight: 500 lbs.
- Production Rates: Variable with line speed
Overhead Conveyor Line Parts
Download the full Overhead Parts Catalog here: English | Español
Chain & Trolley Assemblies
- Available for I-Beam, T-Rail or Pipe Track types
- Complete 348 chain assemblies with Greenline DURA-PLATE
- Features a double-thick layer of electroplate zinc w/ polymer topcoat
- Standard 6” chain center with 1/2” hole pendants (others available)
Drive Units & Line Tensioners
- Available in I-Beam, T-Rail or Pipe Track types
- Standard degree styles: 90°, 135°, 180° (others available)
- Standard drive wheels: 10 or 12-tooth; 4”, 6”, 8” spacing
- Multiple drive/gearbox types and sizes available
- Spring-loaded and manual line tensioners available
- Available with galvanized, plated or stainless steel finishes
Idler Corners/Turns
- Available in I-Beam, T-Rail or Pipe Track types
- Standard degree styles: 45°, 90°, 135°, 180° (others available)
- Standard sizes: 15” – 30”; 4”, 6”, 8” spacing
- Double-wheel turns and non-standard sizes and items available
- Available with galvanized, plated or stainless steel finishes
Shackles & Other Items
- Shackles for picking, evisceration and cut-up departments
- Multiple shackle sizes and styles available to suit your needs
- Various other spare parts available including wheels, frames and pendants
Track Sections & Elevations
- Available in I-Beam, T-Rail or Pipe Track types
- Standard elevation styles: 30° & 45° (others available)
- Elevations available in sets and upper/lower track sections
- Track available in 10 ft. and 20 ft. (6.1m) section lengths
- Available with galvanized, plated or stainless steel finishes
For more information or to place an order contact:
Phone: 1-866-JBT-4YOU
Powder Processing Systems
Virtus In-line Vacuum Powder Filler
Our PLF Virtus In-line Vacuum Filler from PLF International is designed to specifically handle a wide range of milk based nutritional powders including infant formula […]
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PLF VGS (Vacuum Gassing Seamer)
The PLF VGS (Vacuum Gassing Seamer) system is designed to provide a next level solution for the modified atmosphere packaging of infant formula and special […]
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In-Line Gassing
Maintains reduced residual oxygen in packaged product to minimal levels, thereby extending shelf life.
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Vacuum Powder Filler
Designed to gently fill rigid containers with any powder or granular product without using an auger.
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SeamTec™
JBT’s high-tech seamer for powder products highlights sanitation and safety as our highest priority by incorporating an exceedingly hygienic design while also increasing throughput quality and yield.
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Container Inspection and Particulate Detection with Reject
Uses a vision system to detect damaged containers, unwanted particulates and scoop presence.
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Laser Date & Batch Coding System
Provides a complete solution for date and batch coding of products and packaging across a wide range of manufacturing sectors.
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High-Speed Reject System
Provides rapid and precise rejection of containers to reduce running costs, simplify operations, and ensure product integrity.
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Scoop Inserter
Designed to place any design of scoop – either spoon or flat disk-type – into any type of container.
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Barcode Reading & Verification System
A high performance scanning system for the identification and rejection of containers with incorrect barcodes.
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We’re here to help every step of the way.
Virtus In-line Vacuum Powder Filler
Our PLF Virtus In-line Vacuum Filler from PLF International is designed to specifically handle a wide range of milk based nutritional powders including infant formula and specialized medical nutrition at speeds up to 180cpm.
Developed by PLF’s experienced team, the Virtus incorporates a new patent pending nozzle design that delivers up to 3-times higher throughput per head than previous machines, which greatly reduces changeover and cleaning times, maximizes yield, and reduces operational costs.
Compared to auger filling systems, PLF’s vacuum filling system has no moving parts in contact with the product, which eliminates any risk of product contamination, as well as the possibility of powder breakdown during filling.
Features & Benefits
• No product contamination risk
• Hygienic design, designed for clean room use for milk formula products
• Gentlest product handling
• Lowest powder giveaways
• Dust free environment
• Low maintenance and easy to clean
• Rapid changeovers
• Modularity
• Cans, glass, plastic, PET of any shape or size can be handled on one machine
• Individual head weight adjustment for maximum weight control
Sustainability
Compared to rotary fillers, the Virtus requires less power for vacuum and low maintenance because of the new design with fewer parts
50% reduction in electrical demand
20% reduction in compressed air demand
30% reduction in machine footprint
Details
- All surfaces are easily cleaned and are designed in accordance with EHEDG principles to ensure no bug or dirt traps
- Dedicated for powder applications with 304 stainless steel open section frame with 316 st.st and FDA approved product contact parts
- Cable trays / cabinets mounted with spacing for easy cleaning
- Continuous welds and rounded corners
- No exposed threads, and no hollow bodies
- Low-adhesion stainless steel surface ViwaTeq treatment for low adhesion of powder and easy cleanability on product contact parts
- ATEX approved
Options & Models
- The new range will be offered in 1,2,3,4 and 6 head models, and run at speeds of up to 180 can per minute with configurable options to meet the needs of its’ customers
- JBT iOPS capability, which analyzes equipment and process performance in real time
- Different types of nozzles available
- PLF In-Line Gassing system can be incorporated into the design to reduce oxygen to maximize shelf life
PLF VGS (Vacuum Gassing Seamer)
The PLF VGS (Vacuum Gassing Seamer) system is designed to provide a next level solution for the modified atmosphere packaging of infant formula and special medical formula powders.
Our new patented vacuum, gassing and seaming process separates the operations of a traditional vacuum gassing seamer into two distinct stages. Firstly, air is evacuated from the filled can and replaced with an inert N2/CO2 gas mix before moving onto the single seaming station. All operations are carried out in a low oxygen environment to ensure very low levels of RO are achieved in the sealed can.
Features & Benefits
- Dust Free Environment
- Sealed filling station, to ensure a virtually dust free zone
- Less than 1% Residual Oxygen achievable.
- Low CO2 / nitrogen use (per kg produced).
- Powder free seams.
- Gas extract
- Reduced complexity, easy and fast product set-up & changeover
- No use of prongs/probes to assist the gassing process
- Single seaming head for fast changeovers
- No powder loss through evacuation process
- Dedicated for powder applications with 304 St.St open section frame with 316 st.st and FDA approved product contact parts.
- All surfaces are easily cleaned and are designed in accordance with EHEDG principles to ensure no bug or dirt traps.