AseptiCAL™ Predicts the temperature of the fastest moving particle in an aseptic processing system

AseptiCAL™ software is an advanced finite difference based mathematical modeling package for aseptic process development of low acid and high acid foods with or without discrete particulates. The program is divided into four modules to accommodate 3-D Particulates, 2-D Particulates, 1-D Particulates and Homogenous Products.

Features & Benefits

  • Simulation with an accurate model is a requirement for filing low acid particulate process with FDA
  • Verifies the sizing calculations of the aseptic processing system and reduces the time in new product development during the research stage
  • Reduces production costs in the event of a deviation by analyzing product holds safely and accurately
  • Can be applied to product quality, operational expenses and throughput
  • Predicts the temperature of the fastest moving particle in an aseptic processing system
  • Calculates the hold tube length for a scheduled F0-value
  • Optimizes the aseptic processing time and temperature

AseptiCAL™ Calculates:

  1. The “worst” case particulate FZTref value
  2. Cook value and integrated lethality (FS value)
  3. The hold tube length
  4. The product volume flow rate
  5. The product process temperature.

AseptiCAL™ simulated center temperatures of the fastest moving particle and its accumulated lethality values in a typical aseptic process for multiphase foods:

  • Modeling various geometry of food particles, such as 3-D slab, cylindrical, spherical and other odd geometry
  • Calculate the “worst” case particulate, FZTref value & Log Reduction number
  • Calculate the hold tube length for a scheduled F0 value