An integrated part of the Stein SUV Ultra “V” coating line, the SUV Ultra V batter applicator provides the ultimate in process and product flexibility. This conveyorized batter applicator features a top submerger hold down for total immersion style application or an overflow style with a batter recirculation pump. The SUV Batter Applicator can handle standard or lightly leavened batters and a wide range of food substrates. A truly versatile machine.
Features & Benefits
Adjustable top submerger hold down accommodates products of varying heights
Overflow style has two or four curtain overflow to insure complete coverage
Variable speed drive from 0-60 FPM
Centrifugal style recirculation pump and batter blow off to help maintain pick-up
Can be used with an automatic batter mixer system
Improved process control, repeatability, and ease of set up
Details
Designed for applying standard or lightly leavened batters to a wide range of food substrates prior to the breading application or fryer step
All stainless steel construction
Push button or PLC controls available
Options & Models
Models:
SUV-BA-(xxx) – Available in 600mm, 850mm, or 1000mm usable belt widths
We designed the Stein Ultra “V” Batter Mixers for small to medium sized production lines. This simple, yet effective, mixer design offers versatility and convenience. The Stein Ultra ”V” Batter Mixer simplifies the flexibility of batch mixing with the addition of semi-automated features, for a wide range of batters. The Stein Ultra “V” mixer is available with optional touch screen controls to enable accurate, repeatable setting of water quantity and mix time, as well as batch management and monitoring of overall performance.
Features & Benefits
Fully flexible – mixes standard batters as well as lightly leavened tempura batters
Open stainless steel frame design for quick and easy clean up
Quick product change-over
Independent drives for mixer and pump
Three way valve allows for recirculation or transfer to batter applicator simultaneously or independently
Minimal parts removal for easy cleaning
Details
Choice of push-button controls or optional touch screen display with water quantity and mix time selectors
Choice of stainless steel centrifugal or positive displacement pump allow an accurate match to application requirements
Square tank with proprietary design delivers quicker more efficient mixing as well as easy and complete draining for changeovers and clean up
Fully metric design
Options & Models
Models:
Stein SUV-BM
Options:
Push Button controls or Touch Screen
Stainless Steel centrifugal or positive displacement pump
We designed the SUV Ultra “V” (versatile) Breading applicator to offer unparalleled coating versatility. The Ultra “V” breader has more than lived up to its name. A truly universal machine able to handle Japanese style crumbs as well as all free flow and heavy flour style coating materials. Converting the SUV breader from “J” crumb to flour coatings requires a minimal effort and can be accomplished in just minutes. This ease of convertibility makes it possible for mid-shift product changes for maximum production UpTime®.
Features & Benefits
All metric design for global applications
Easy to set up and operate
Quick, flexible product changeover
Easy to clean with minimal parts removal
Dust containment hoods and controlled removal of excess coating materials
Standard Level Glide® discharge for gentle product handling
Details
Designed for the application of flour, free flow, and Japanese crumb coating materials to a width range of food substrates while maintaining full belt width product orientation and gentle product handling
Can be used as a first step pre-dust or a final breading application
Independent drives for:
cross feed auger
vertical auger
hopper drive
rotating vibrators
Process adjustments include:
lower coating bed depth
top flow hopper discharge
pressure roll
breading blow off tubes
Standard push button controls
Options & Models
Models:
Stein SUV-BR- (XXX) – Available in 600mm, 850mm and 1000mm usable belt widths
Options:
PLC controls
Fixed height flip style discharge for excess coating removal
We introduced the Stein XL Series Breading Applicator back in the 1980’s as a high-production, fully convertible breading applicator. The XL earned its reputation on some of the most difficult coatings and high volume production lines around the globe. For more than three decades it has been the breader of choice for high volume production lines for all the major fast food chain suppliers. Its design and heavy duty construction is so reliable that it has been widely copied throughout the industry. The secret to this highly successful breading applicator is the heavy duty construction, hydraulic drives, and the versatility to run any type of coating material. Add the FlourMax™ technology and the XL became the best breader in the world for heavy flour style coatings. The XL is also available in the XL-A Poultry Coater configuration designed specifically for bone in poultry products. The triple flip discharge insures uniform coating for all products with uneven surface geometry and provides excellent excess coating removal while delivering a home style surface texture.
Features & Benefits
Extremely heavy duty stainless steel frame and tank design
Hydraulic drives for maximum reliability
Stainless steel hydraulic manifold, valves and piping
Individual control of all key functions with finite adjustments for consistent results
Convertibility to run flour, free flow, or J Crumb materials
Superior dust control for improved operator ergonomics
Level Glide™ discharge with breading blow off tubes for gentle handling
Flour configuration is standard model
Details
The Stein XL-A was designed for high-production applications with the ability to be fully convertible to run virtually any type coating material
Available with FlourMax™ technology custom designed for high volume flour applications
Side mounted breading feeder for operator ease of filling machine
Options & Models
Models:
XL-A (XX) F (flour),
XL-A (XX) J (free flow & J Crumb),
XL-A (XX) PC (poultry coater)
All models available in 24 in. 34 in. and 40 in. usable belt widths
The Industry Workhorse now in an Electric Version with the same Application-Leading Flour Containment
JBT introduced the Stein XL Series Breading equipment in the 1980’s as a high-production, fully convertible breading applicator. The XL earned its reputation on some of the most difficult coatings and high-volume production lines around the globe. For more than three decades it has been the breader of choice for high volume production lines for all the major fast food chain suppliers. Its design and heavy-duty construction is so reliable that it has been widely copied throughout the industry. The secret to this highly successful breading applicator is the heavy-duty construction, and the versatility to run any type of coating material.
NOW IT’S YOUR CHOICE: HYDRAULIC OR ELECTRIC
Easy cleanability designed to handle hard to reach spots like the frame and fixtures without difficulty
No hydraulic oil
Optimum dust control means a cleaner plant and reduced flour intake into staff breathing environment
Reliable: reduces downtime
Safe: protecting your operator is of utmost importance due to an unobtrusive switch mounting and more tolerance to misalignment
BREADING MADE CLEANER & EASIER
Flour
Free flow
Japanese-style crumbs
All models available in 24 in. 34 in. and 40 in. usable belt widths
A perfectly flattened schnitzel is characterized by an enlarged surface and standardized, homogeneous product thickness. Our flattening machineguarantees just that! Fresh and frozen products also keep their succulence in the subsequent cooking process thanks to our flattener. Schnitzel, chicken breast filets, boneless tigh meat, gyros, etc. are run over an upper and lower belt through the flattening area, where a number of roller pairs press and stretch the meat in turns. The desired product thickness can be defined in advance by hand through a height adjustment.
The alco flattening machine is designed to flatten and roll out all types of fresh and soft frozen products. The products are conveyed in between the upper and lower belt throughout the whole flattening area. While in the flattening area, the products are alternately pressed and released (patting effect) by three pairs of rollers. The standard built-in hold down conveyor as well as the adjustable outfeed conveyor ensure a gentle transfer of very thin and fresh products to subsequent plants. In the flattening process a standard and homogeneous product thickness is achieved, resulting in constant and reduced cooking times with lower cooking losses as well as an enlarged product surface. The sturdy construction and the precision of the flattening effect alongside simple operation and cleaning represent unique selling points of the alco flattening machine.
Perfectly suitable for roulades, kebab, gyros, schnitzel, chicken breast filets, and boneless thigh meat.
Features & Benefits
Suitable for all kinds of fresh and soft frozen boneless products
Continuously adjustable production speed
Flattening area with a number of roller pairs for gentle and permanent flattening
Height adjustment through a handwheel for setting the desired product thickness
Perfect product transfer through a pivotable outlet belt
Rubberized drive rollers prevent belt slipping
Water spray bar for preventing protein build up on the belt
Details
Flattener – Sizes 400mm up to 1000mm (400, 600, 700, 1000mm)
Flattening thickness adjustable from approx. 4 mm up to 45 mm
Belt tensioning unit with quick tensioning system and a hinged upper belt frame allow for easier cleaning
Belt system can be exchanged within minutes without the need for tools
Collecting trough for product residues under the flattening area for a clean floor
JBT´s Forming Machines represent the latest and most advanced technology in forming. These machines offer unparalleled precision, flexibility, and creativity, allowing you to work with a wide range of food materials and portion weights. The Forming Machines provide you with a versatile and efficient solution to your forming needs.
Whether round or square: The shape of food is crucial, too, since food is a feast for the eyes. During further processing, our machine will easily ensure that your products get the right shape.
Our high-pressure forming machine can form raw masses of various initial masses and product structures and portion them with exact weight. It doesn’t matter whether round or square: You can have the shaping plates of the machine individually designed according to your needs and get your product in attractive 2 or 3D shapes. Thanks to a specially developed filling channel system, this process will also be gentle and highly precise.
Perfectly suitable for burgers, meatballs, formed schnitzel, nuggets, fish sticks, and plant-based products
Features & Benefits
Suitable for formed masses of various viscosity, from pasty to coarse
Continuously adjustable production speed
Special belt system for cylindrical products
Gentle product conveyance
Perfect product transfer through a pivotable outlet belt
Intuitive operation through a touch panel with recipe management
Simple and quick retooling of forming tools
Made entirely of stainless steel and food-approved materials
Details
Forming machine – Sizes 250mm up to 600mm (250, 400, 600mm)
High-performance filling system that develops up to 80 bars of pressing power, optionally with an air ejector
2D/2.5D/3D forming plate set that forms the top and bottom of the product over a forming plate with an individually selectable product form
Bridge breaker incl. reinforced funnel attachment, which pneumatically drives the breaker wave for very tough masses and ensures continuous feed of the mass into the spirals
For over 40 years, A&B Process Systems has been providing turnkey process system solutions to a variety of industries. Our core competencies are in the design, custom fabrication and installation of products for stainless steel process systems including process tanks and vessels, skidded systems and process modules, heat exchangers and more.
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