Our water-jet deboning machines utlilize an innovative water jet to remove meat from bone at a high volume with no bone chipping. They require only one operator for effective operation. The CFS-DR-W debones drumettes and tip-off wings with a very high yield. Also available is the CFS-LT3, which effectively debones legs and thighs.
Features & Benefits
Water jet provides precise separation of meat from bone
Proven technology in wide use
Fillet suitable for further processing; not for tray pack
Water jet maximizes yield with consistent deboning action that wont chip bones
Simple, proven design uses a single machine for multiple operations
Our Prime BP-1 Chicken Breast Processor cuts up the front half of the chicken after it has been separated from the back half. The machine enhances yield, improves safety and reduces labor with precise cuts. The BP-1 features adjustable blade configurations to allow the machine to remove wings, remove the back strip, split the back, split the breast, or any combination.
Features & Benefits
Performs multiple cuts on chicken front halves
Easy adjustment for changes in product requirements and cuts
A proven Foodcraft design, re-engineered by JBT Prime
Infeed mechanism ensures consistent loading alignment, allowing a single operator per machine to process at up to 30 front halves per minute depending on process
Our Prime LP-1T and LS-1T (with splitter) turkey leg processors are designed to mechanically remove legs from the back half or saddle. After cutting the ligament in the hip joint, the machine pulls the leg from the back, removing the back and the oyster with the thigh. The leg is then conveyed via the machine auger into a leg splitting module, which cuts through the joint, separating the thigh from the drumstick.
Features & Benefits
Optimum efficiency available with one machine for toms and one for hens
Highly dependable and easy to maintain
A proven FoodCraft design, now re-engineered by prime
Reduces labor costs: one operator can process 30-38 toms per minute and/or 30-32 hens per minute
Superior a-grade yield and product quality
Details
Electrical Requirements: 120V, 60 Hz, Control Circuit
Hydraulic Requirements: 12 GPM @ 1,200 PSI; central hydraulic system required
Our Prime CL-T-Series Cone Line provides the ideal platform for semi-automating turkey front-half cut-up, allowing maximum product efficiency by indexing front-half speed to ensure consistent worker productivity. JBT Prime can configure single or double-lane cone lines to any specified dimensions and include integrated product conveyors for ease-of-use. Simple and durable, the CL-T-Series Cone Line is the centerpiece for semi-automating turkey cut-up with JBT Prime’s complete processing solutions.
Features & Benefits
Stainless steel construction is durable and proven
Cones sized for hens or toms
Complete custom solutions available for any layout need
Dual or single-lane versions
Adjustable speed for variable productivity needs
Best long-term life and maintenance costs
Indexes worker productivity for best consistency
The industry standard for semi-automation
Ideal platform to integrate JBT Prime cut-up solutions
Our Prime TBC-4 Turkey Breast Cleaner (defatter) is a safe and labor-saving solution for turkey breast fat removal. The TBC-4 reduces the inconsistencies of manual trimming with a compact and customizable design that is perfect for in-line operation. We work closely with our customers and help to design and customize our equipment systems to provide you with the most efficient, safe and profitable solution.
Features & Benefits
Peeler rollers remove fat layer without damaging product
Increases safety by automating hand process
Improves breast trim efficiency
Increases breast yield with consistent cuts
Reduces labor costs – requires only one operator
Increases speeds and reduces need for knife labor down-line
Details
Electrical Requirements: (1) 2 hp motor (drive), (1) 1 hp motor; (1) hp motor 3 ph, 60 Hz, 15 amps
Our Prime LP-1 Chicken Leg Processor with Autoloader can effectively produce backs, whole legs, thighs, drumsticks and leg quarters with minimal adjustment. Also, the finished pieces can easily be separated left from right into product chutes for pack-out. The JBT Prime FoodCraft Leg Processor offers a highly flexible product cut-up system. With multiple machines, you can run at speeds up to160 plus birds per minute.
Features & Benefits
Removes saddle from line and cuts it into required product
Easy adjustment for changes in product requirements: backs, whole legs, thighs, drumsticks or quarters
98 percent grade a cuts maximizes yield and minimizes labor
Proven over time to produce the highest quality cuts available on the market
Details
Electrical Requirements: 120V, 60Hz, Control Circuit
Hydraulic Requirements: 15 GPM @ 1,200 PSI
Electric Option: (1) 1.5 hp motor; (2) 1hp motors; 480V, 3 ph, 60 Hz
The OCS-1 Overhead Turkey Cut-Up System, contains several machines that work together. The HM-1 Halver and BSC-1 Back Skin Cutter, halve turkeys and separate the front half from the back half, and send the front half to the ILBD-3T In-Line Breast Deboner. The BHP-1 Back Half Processor removes legs from spine, leaving the legs in the shackle. The LS-1 Leg Splitter Module then separates thighs from drums, dropping the thigh to a conveyor. Finally, legs are removed from the shackle with the Leg Unloader.The system is designed to pair with the ILBD-3T In-Line Breast Deboner for a fully automated cut-up solution for turkey.No other company designs, builds and delivers more equipment to the Turkey Processing Industry than Prime Equipment Group.
Features & Benefits
A completely automated halving and cut-up solution
Separates front half from back half
Drops front half for transfer to ILBD-3T In-Line Breast Deboner for Turkey
Scores and removes spine from back half
Separates drum from thigh
Drops drum and thigh to conveyance
Requires no workers for maximum ROI
Simple design for simple M&R and ease of ownership
Our Prime HM-1T Turkey Halving Machine automatically and effectively separates the front half from the saddle. The HM-1T can be adjusted to remove more rib bones or saddle to maximize yield. Working in conjunction with the BSC-Series Back Skin Cutter, the Halving Machine can be adjusted to completely cut front halves from the saddle or leave the front half hanging by the back skin to drop in a location downline from the halver.
Features & Benefits
Line-driven solution for halving
Designed to allow for production flexibility
Easy adjustments for changes in product requirements
Works with various overhead lines to improve yields
Requires no additional power or operator
Versatile: adjustable for different processing options
Works with the BSC-1 Back Skin Cutter to allow front half to be dropped away from the halver
Our Smart Cone Line Deboning System provides industry-leading yields and labor efficiencies by automating processes along the line while harvesting wings, breasts, tenders and keel cartilage from the front half of the bird. The JBT Prime Smart Cone Line allows for faster line speeds with less labor while improving yields. JBT Prime machines fit adjacent the cone line for optimal ergonomics, while eliminating dangerous and strenuous tasks on the line. The industry’s top producing plants all use the JBT Prime Smart Cone Line.
Features & Benefits
Offers the industry’s best yield – the top-ranking plants in the U.S. use this system
Low capital costs and savings that pay back every day
Strategic automation eliminates strenuous jobs
Workers used where skills offer best yield
Reduces staffing, typically from 17 to 13
Allows for faster line speeds (40 bpm vs. 34 bpm)
Machine placement allows optimal ergonomics
Compact footprint offers layout flexibility
Reduces labor significantly
Allows for faster processing line speeds
Safe to operate & easy to maintain
Engineered specifically to suit your production requirements
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