C.A.T. NEOCAT Chiller

Innovative design and a focus on targeted solutions make the NEOCAT Chiller the perfect addition to your production line by increasing performance and efficiency


At JBT, our comprehensive understanding of diverse industry needs and concerns has informed our ability to provide our partners with high-tech, functional, and revolutionary technology. Not only do we strive to craft practical and modern machines; we also work tirelessly to continuously improve machine capabilities and performance.

With the NEOCAT Chiller, we have refined and enhanced traditional chilling capabilities in poultry preparation. With our ingenious design, you’ll notice our attention to efficiency and consistency at every level. With increased output capabilities, a compact design, and state-of-the-art techniques that keep your product safe, clean, and fresh, the NEOCAT Chiller improves on the previous FATCAT Chiller and offers you an abundance of targeted features that will help you rise to the top of your industry. 

Features & Benefits

The innovative design of the NEOCAT Auger Chilling System addresses some of the most pressing problems in whole-bird processing. It is designed with the goal of cutting costs and increasing your bottom line. The NEOCAT is perfectly crafted to target industry-specific concerns for those in the poultry, meat, and seafood industries.

Our attention to detail and thorough understanding of how production lines function has allowed us to craft a truly remarkable product. Here are a few of the key features and benefits of the NEOCAT Auger Chilling System:

  • Increased capacity OR space-saving design – The NEOCAT’s innovative design saves valuable floor space by reducing your processing footprint by 30%. Alternatively, if you don’t need the extra space, you can opt for the traditional footprint, which increases the machine’s whole bird capacity by 30%.
  • Natural and consistent flow – The new hanger bearing design keeps birds fully submerged, rather than floating on top of the water.
  • Versatility – While mostly used for chicken, it can also be used for turkey and fish processing.
  • Temperature Regulation – Birds remain at a more consistent temperature throughout processing.

Product Details

Efficiency is at the core of our mission with the NEOCAT Chiller. We offer several unique design features that prioritize throughput while also improving product integrity, quality, safety, and cleanliness. Every machine is not only expertly made, but also undergoes rigorous testing to ensure it meets the highest standards of performance and quality. Here are some important product details to consider:

  • The NEOCAT’s footprint is smaller than your average auger system, measuring 8’ to 12’ in diameter (depending on what model you select), 95’ in length, and 10’11” to 14’11” in height.
  • The system has no overhead structures, protecting your products from unnecessary damage.
  • Improved water levels keep birds fully submerged and chilled while eliminating the potential for washback.
  • Consistent temperatures ensure throughput reliability and increase product quality.
  • Automated cleaning improves and simplifies your processes no matter the stage.

Options & Models

JBT is committed to helping you maximize your plant’s efficiency and uptime. That’s why we offer 24/7 technical support and customize our solutions to fit your business’s specific needs. We don’t just strive to provide you with modern, high-quality machines. Our goal is to help you achieve a personalized production line that gives you a competitive edge in your market and targets your specific goals.

Service & Support

Every NEOCAT Chiller is backed by our PRoCARE® Promise. We offer industry-leading customer service and support. Our 24/7 maintenance support hotline gives you a direct connection to our knowledgeable and experienced service technicians and customer care team who are dedicated to keeping your production lines running smoothly and efficiently. PRoCARE® offers you preventative maintenance, significantly reducing the possibility of having to contend with breakdowns and other costly technical problems.

In addition to on-site maintenance and repairs, you’ll also have access to our many technology centers around the world, as well as hands-on training to make sure you get the most out of your machine.

Parts & Upgrades

Add JBT’s patented Clean-in-Place (CIP) technology to the NEOCAT chiller to reduce downtime and keep your equipment sterilized and up and running. The automated CIP system cleans with minimal manual labor, cutting costs and improving plant safety and efficiency.

Our innovative design allows you the choice to 1) reduce the equipment’s footprint by 30% compared to previous models OR 2) increase its capacity by 30%. By offering you the choice to modify the size of your NEOCAT to suit your operation, you’re able to optimize your production line and achieve true efficiency that reflects your objectives.

Our dedication to efficiency in terms of operation and cost also allows you to receive individual part replacements and upgrades to stay ahead of the curb and keep your operation running smoothly. We also offer a unique range of lubricants that will help you maintain your system even under the harshest conditions.

We also offer a KillCAT dip tank in a variety of sizes to fit almost any need. Designed for chemical dip solutions for pre and post-chilling applications, the KillCAT comes with adjustable dwell times so you can customize it to fit your plant’s needs.

C.A.T. Automated Clean-in-Place (CIP) Technology

Now there’s a safer, more consistent and effective way to clean your chiller. With JBT’s patent-pending Clean-in-Place (CIP) Technology, you’re able to automate the cleaning of any JBT chiller. Because only one employee is needed to run Clean-in-Place, you’ll immediately cut labor costs, improve safety and achieve greater plant efficiency. 

Features & Benefits

  • Eliminate manual chiller cleaning and save on labor costs
  • Improve safety by reducing slip-and-falls and other accidents from manually cleaning equipment
  • Enhance plant hygiene to ensure the quality, recovery and purity of your products

Details

  • Automated, reproducible cleaning process eliminates the inconsistencies of manual cleaning to improve food safety
  • Water, cleaning chemicals and soap are all recycled with JBT CIP technology, helping you create a more sustainable operation
  • Production costs are decreased by reusing and recycling your cleaning liquid

C.A.T. FATCAT Chillers

FATCAT Chiller

C.A.T. FATCAT Chilling System

C.A.T., Inc. started manufacturing poultry chillers in 1996 and, since then, we have manufactured hundreds of systems both domestically and internationally. C.A.T., Inc. was the […]

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FATCAT Rocker Arm Pre-chiller

C.A.T. FATCAT Rocker Arm Pre-Chiller

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CONTACT US

We’re here to help every step of the way.

C.A.T. FATCAT Chilling System

C.A.T., Inc. started manufacturing poultry chillers in 1996 and, since then, we have manufactured hundreds of systems both domestically and internationally. C.A.T., Inc. was the originator of the “FATCAT” chiller, which our competitors refer to as “high-side chillers.” The FATCAT chiller allows the processor the ability to increase production while still maintaining exit temperatures in the area previously used for the poultry chiller; this is accomplished in the greater capacity per foot that the FATCAT offers over traditional poultry chillers.

Features & Benefits

  • Integrated patented air header, constructed of 8″ square tubing, doubling as an integral part of the chiller structure. Air header has removable caps at each end of the chiller to allow proper sanitizing and inspection.
  • Adjustable feet to meet any processing floor opportunities.
  • Extending the recirculation tanks lower in the chiller body allows earlier activation of the red water system to ensure that the water is as cold as possible before birds enter the chilling system.

Details

  • Integrated CIP boxes to increase the efficiency of the sanitation process.
  • Chiller sections are built in lengths up to 30′, eliminating bearing transfers in the auger, which promotes a smoother process flow.
  • Optimum spacing on the auger flights helps to control bird backwashing, helping to keep the process flow much smoother.
  • Continuous welds to ensure your sanitation staff can easily sanitize the chiller body.
  • 2B finish on the outside of the chiller shell promotes quick sanitation of the chilling system.
  • Utilizing a 20″ shaft allows the end user to run the water at a higher level while still controlling bird backwashing.

Options & Models

  • Sizes from three to 12 feet, and offered in an auger platform, rocker platform, or the Trident rocker platform.

C.A.T. FATCAT Rocker Arm Pre-Chiller

C.A.T., Inc. started manufacturing poultry chillers in 1996 and, since then, we have manufactured hundreds of systems both domestically and internationally. C.A.T., Inc. was the originator of the “FATCAT” chiller, which our competitors refer to as “high-side chillers.” The FATCAT chiller allows the processor the ability to increase production while still maintaining exit temperatures in the area previously used for the poultry chiller; this is accomplished in the greater capacity per foot that the FATCAT offers over traditional poultry chillers.

Features & Benefits

  • Most reliable drive assembly available today
  • Proven to increase plant yields
  • Offers a degree of surge protection against line stoppage
  • By sizing and timing the unloader, the process flow of the birds is much smoother as they transverse the chill system
  • The C.A.T. rocker arm pre-chiller can be added to any chill system
  • C.A.T. also offers a retro-fitted rocker arm for existing C.A.T. auger pre-chillers

Details

  • 100% stainless steel construction
  • Independent unloader
  • Unloader is sized and timed to ensure consistent output

Options & Models

  • Available in many different variations to fit your processing needs

C.A.T. Positive Displacement Blowers

Proven yield producers – by increasing the agitation in the chiller, many situations have experienced a yield increase as high as 2%.  Reduced heat load introduced to chiller – by efficient design, the positive displacement blower does not heat the air as much as the centrifugal design blower.

Features & Benefits

  • Poly-chain belt and guard
  • Intake air filter/silencer, dry type, with pleated paper element
  • Discharge silencer, reactive type

C.A.T. Impingement / Crusting Freezer

The FREEZECAT keeps your products in shape; delivering the appearance you intended without sticking, deformation, drip loss, or belt marks.  It takes just a few seconds to seal the entire surface to assure the shape of sensitive products. Moisture on the product is sealed to the product while on the belt. Drip losses are almost 0%. You boost your line capacity, cut product weight loss, and cut product damage. Simple to operate and maintain with easy access to all parts of the freezer. 

Features & Benefits

  • Improve yield
  • Eliminate belt marks on product
  • Eliminate film cost
  • Eliminate downtime for changing out film
  • Style on the same belt to reduce transfers through the line
  • Flexible design with modular construction

Details

  • Crust both top and bottom of product
  • Eliminate Nitrogen and CO2 cost
  • Six to eight week expected belt life in normal operation

Refrigeration

We have installed hundreds of technologically advanced refrigeration systems over the years and recently expanded our offerings through the acquisition of Cooling and Applied Technologies (C.A.T.).

CAT Rechiller

C.A.T. Re-Chiller

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We’re here to help every step of the way.

C.A.T. Re-Chiller

The COOLCAT re-chiller is the finest re-chiller on the market today. In addition to superb reliability, you also get the most economical unit to operate. The COOLCAT re-chiller utilizes two hermetically sealed ammonia pumps with one being for 100% back up. Each COOLCAT re-chiller comes pre-wired and tested from the factory.

Features & Benefits

  • Stainless steel frame and stainless steel components
  • Vessels that are ASME rated at 250psi
  • Every model comes completely pre-piped including all refrigerant valves, pre-wired, and pre-insulated; all necessary isolation valves and pressure gauges included
  • Unique patented “U” bends are manufactured using our exclusive proprietary process
  • C.A.T. “U” bends DO NOT LEAK
  • Each unit comes complete with hermetically sealed ammonia pumps for minimum energy consumption
  • State-of-the-art PLC control packages are standard on each unit to regulate temperature

Details

ASME (250PSIG) coded and complete with all needed valves, insulation, and other items necessary for installation and production

Options & Models

  • C.A.T. 1620 –  100 TR
  • C.A.T. 1820 – 125 TR
  • C.A.T. 2420 – 160 TR
  • C.A.T. 2820 – 200 TR
  • C.A.T. 2826 – 250 TR
  • C.A.T. 2830 – 300 TR
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