The Most Advanced and Versatile Beverage Filling Machine Available
For large-scale manufacturers of juice, carbonated and still beverages, hot fill soups, and other viscous liquids and nutraceuticals, the REVolution™ EV Filler maximizes your efficiency and precision with high-speed performance for a wide range of container sizes, fill volumes and beverage types. Increase throughput by 10% compared to conventional machines by filling up to 2,200 cans or 1,800 bottles per minute.
Capabilities At-A-Glance
PLC-managed system with modular interface and advanced controls
Lift-out servo starwheel assembly for quick replacement and repair
RFID tagged parts that track and predict maintenance, so your machine performs better
Ambient fill capable with JBT Bevcorp MicrO2 Blender
Recipe-driven, quick changeovers for smooth operations
Simplified Clean-In-Place
Boost Efficiency and Profitability
All major components are sourced and assembled in North America for faster delivery times and high-quality service and support. The REVolution EV Filler outshines competitors with container versatility and two patent pending features offering innovative performance unavailable anywhere else.
JBT Bevcorp provides new and Bevcorp Certified mechanical rotary beverage fillers known for their reliability, flexibility, low-cost maintenance, ease of maintenance and a very low total cost of ownership. All Bevcorp fillers are designed and manufactured using the latest technologies and processes to uncompromising standards. Our mechanical beverage can fillers (40 valve to 130 valve) have fill rates up to 2,000 cans per minute and bottle fillers (28 valve to 120 valve) have fill rates up to 1,200 bottles per minute.
Features & Benefits
Automatic lubrication systems
Stainless steel design & construction
Customized electrical control systems
CIP / CO2 systems
Multi-level safety guarding packages
Common bases
Speed enhancements
Float level control enhancements
Worm drive conversions
Air conveyor conversions
Quick change handling equipment
Unparalleled service and support
Filler replacement parts and service are readily available
JBT Bevcorp’s Orsco lubrication system is a cost effective and environmentally friendly solution custom made to fit your needs.
Features & Benefits
Cost effective solution, lubricating more efficiently
Greatly reduces oil and grease use, allowing for little waste
Easily controlled by PLC and operator interface
Stainless steel injectors
Stainless steel NEMA 4X enclosure
Stand-alone unit can be installed by our service team or customer personnel
Size options available based on the size of your machine and lubrication needs
Oil and grease level indicator lights
Systems can be fitted with emergency CO2 and air dumps that can be locked out for added safety
Durable stainless steel lines that resist corrosion and damage during machine maintenance
Electronic Level Control
JBT Bevcorp’s electronic level control package provide key customer benefits including more consistently accurate product fill levels and safe hands-off usage during filler operation.
Features & Benefits
Allows safe hands-off operation during filler bowl run mode (charge/flood mode) and CIP mode*
Adaptable to all filler types and manufacturers
Provides filler bowl level percentage using four analog level transducers
Cold and hot fill application compatibilities
Smooth product transfers from the blender tank avoiding product agitation
Adaptable to all methods of product delivery (i.e. pump, pressure vessel, gravity, etc.)
Provides filler bowl pressure and temperature using analog transducers
Provides ability to monitor all filler bowl I/O points from included HMI
Flexibility to include other basic filler PLC* function
Electronic Undercover Gassing System
JBT Bevcorp’s programmable electronic undercover gassing system represents a major advancement over traditional, manual gassing systems that are used to displace air with CO2 or N2 prior to closing and seaming a beverage can. Electronic valves and regulators enable the entire gassing process to be controlled with precise measurement from an HMI or a remote location. Additionally, the electronic system provides feedback in a continuous loop for automatic adjustment, or as random samples for an optional data collection system.
Features & Benefits
Full HMI controls for precise, menu-driven management of time, gas pressure and volume
Password-protected controls provide security and tamper-deterrence
Simplified, menu-driven setup reduces changeover times
System errors generate instant alarms to notify operators, or stop production, minimizing wasted product
Real time error reports resulting in reduced maintenance and repair times
Diffuser provides consistent gas flow during startup and shutdown operations
Burst/jog mode allows for charging of single cans for testing or maintenance
Standard electronic gasser supplies both single or dual head seamers
Smaller footprint, occupying less than half the space
JBT Bevcorp’s award winning custom safety guarding packages are the most cost-effective, protective systems available for most fillers as well as other equipment including seamers, cappers, labelers, etc. Safety guarding is designed to protect personnel from accessing the machines during normal operation.
Features & Benefits
Guarding available for all packaging equipment – fillers, seamers, cappers, labelers, and more
Compliant with safety standards ANSI B155.1 and other applicable standards
Modular, simple to specify, order and install
Prevents guard doors from opening while in normal operation
Provides complete and positive enclosure until the machine is at rest
Our granular filler ensures high filling accuracy, gentle product handling and minimum product loss. It can fill a broad range of wide mouth rigid and semi-rigid containers. The required filling volume is pre-measured by means of an adjustable lower and upper cup.The No-can/No-fill system detects container presence and actuates the opening of the fill gate, allowing the product to enter the funnel to fill the container.
Features & Benefits
Gentle and accurate product filling is provided by individual spring-loaded fill gates
The use of individual gates avoids excessive rolling of the product, which minimizes product damage
Includes an electro-pneumatic No-can/No-fill system, which ensures proper timing of the gate actuation and eliminates product loss
Telescopic interchangeable upper and lower measuring cups and interchangeable funnels allow simple customization for both products and containers
Details
Designed for the filling of small and large particulate products including:
Beans
Corn
Pasta
Meat balls
Peas
Pasta
Options & Models
A vacuum-assisted granular filler was specially developed to accurately pre-dose small volumes of high-value, sticky particles. These particles (coconut jelly, coconut meat, grass jelly, bird nest jelly, aloe vera jelly, etc.) are added to beverages in order to enhance mouth feel, taste and nutritional value. The vacuum assisted granular filler yields high fill precision and assures minimum give-away and maximum product savings. The gentle product handling results in a high quality product.
Our rotary level filler fills a broad range of plastic and glass bottles to precisely the same fill level. Vacuuming assures a drip-free filling of low, medium or high viscosity products, and the new filling valves enable faster filling and improved clean ability. A neck support system enables the processing of lightweight bottles.
Features & Benefits
Consistent head space
Drip free filling
Quick bottle format change over
Optional CIP system
Lowest cost per unit produced
Details
All rotary fillers can be combined with bottle pre-heating and rinsing unit, as well as with a capper/sealer, to form a monoblock machine with reduced footprint and higher efficiency.
Our piston filler is capable of filling a broad range of pumpable products into a wide range of wide-mouth rigid and semi-rigid containers such as glass jars, cans and plastic containers.This volumetric filler accurately pre-measures the product during the upwards stroke of the piston, then fills the product into the container.It handles both high and low viscosity products, with or without particles.
Features & Benefits
Highly accurate filling system
Plug valve and piston can easily and quickly be replaced
Designed to accurately fill a broad range of products, with or without particles
Fill volume can be adjusted infinitely from zero to maximum full volume while the machine is in operation
Includes a full WIP/CIP-compatible guarding and a stainless steel bottom plate with collection trough and one single drainage point
Details
The JBT Piston Filler is the ideal equipment to fill:
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