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Stein JSO-IV Jet Stream® Impingement Oven

The Stein JSO-IV Jet Stream Oven is the most versatile high velocity impingement oven in our JetStream family.  Featuring VaporJET® technology, the JSO-IV incorporates the benefits of thermal fluid heating along with high velocity vertical impingement airflow and condensational heating.  The JSO-IV delivers extremely fast heat transfer rates for maximum production capacity, excellent color development, and the highest possible product yield of any impingement style linear oven.  The use of thermal fluid heat insures unparalleled cooking uniformity. 

Features & Benefits

  • Designed for full cooking a wide range of coated and uncoated food substrates
  • Two thermal fluid heat exchangers provide two temperature zones and eliminate the by-products of combustion from the product zone
  • The use of thermal fluid heat allows maximum humidity in the cooking process
  • Automatic adjustment of upper plenums from two to six in. to accommodate products of varying height
  • Fully automatic Clean in Place (CIP) system
  • Humitrol-III® for automatic humidity (moisture by volume) control
  • Standard 8.5 ft. long steam heated infeed section

Details

  • Modular design with a 22 ft. long oven box
  • Clam shell hood design with automatic hood lift
  • Available with electric drives only
  • Impingement velocity controlled with two variable speed (VFD) air circulation fans
  • 40 in. wide usable belt width
  • ProLINK ® PLC controls

Options & Models

  • Models:
  • Stein JSO-IV 40-22 Jet Stream Oven
  • Options:
  •   Two or four ft. transition chambers for multiple box installations
  •   Steam heated infeed section available in the following lengths:
  • 12.5 ft.
  • 16.5 ft.
  • 20.5 ft.

alco Linear Convection Oven – AGU

With its dual-area system, our linear convection oven stands for maximum efficiency. Two separately adjustable heating areas provide the option of cooking and browning food at the same time using different temperatures. That’ll bring you maximum efficiency in food processing, optimal cooking results and minimal losses of moisture with minimized energy consumption. Different product sizes easily fit into the oven side by side, and the oven allows for consistent cooking results through hot circulating air and/or steam.

Perfectly suitable for  whole chicken, burgers, nuggets, fish sticks, bacon, lasagna, pretzels and other special applications

Features & Benefits

  • Targeted airflow for guaranteeing optimal and uniform heat transfer and browning
  • Precise control of temperature and production time for repeatable results
  • Cook with steam and elevated temperature or steam only for process flexibility
  • Indirect heat eliminates by-products of combustion for product zone
  • Integrated CIP Clean-in-Place system for ease of cleaning
  • Custom built to meet exact capacity, footprint, and application requirements

Details

  • Top-performance heating elements ensure efficient heat transfer. Choose between electrical and thermal oil-powered heating elements in up to 2 different climate zones.
  • The belt wash system continuously cleans the conveyor belt by means of rotating brushes and water spray lances
  • A dew point control ensures a consistent and constantly adjustable climate through a moisture measurement and control system
  • Lecithin soak minimizes product adhesions through simple moistening of the conveyor belt

alco Spiral Oven – ASH PRO

Our spiral oven serves for cooking and/or browning your products with steam, hot circulating air, or both. Its spiral belt guide allows plenty of room for products in our oven with a minimum footprint in your production facility.

Cooking, heating, browning: The spiral oven from JBT ALCO slowly and gently runs products through the cooking process utilizing a spiral conveyor belt that can be extended if required. That way, large quantities of your product will be cooked, and browned, or just steam cooked very evenly in the spiral oven with circulating air and/or steam. The smart spiral system makes optimum use of the available space so that maximum production capacity is achieved in the smallest possible space. At the same time, the distance between the individual levels and therefore the possible product height can be flexibly varied by selecting the number of levels. That way, even larger products such as whole chicken, burgers, or lasagna get their appetizing brownness and succulent consistency.

Perfectly suitable for meatloaf, whole chicken, burgers, nuggets, bacon, lasagna, pretzels

Need help developing your cooking process?

Seeing is believing. Book a demonstration of the alco Spiral Oven ASH today! With the world’s largest database with application tests and more than 60 years of experience in food processing, we know how to make the most out of your product in terms of taste, yield and consistency. The food experts at our Food Technology Centers help you develop your ideas or enhance existing ones. The tests can be conducted on our testing site in person or via live video link or as on-site demonstrations with our mobile lab equipment in your facility.

Features & Benefits

  • Suitable for products of various sizes thanks to a selectable amount of levels and thus a variable product height
  • Continuously adjustable production speed
  • Targeted airflow in the system itself guarantees optimal and uniform heat transfer and browning 
  • Steam injection bars for setting the desired humidity
  • Optional dew point control for maximizing yield
  • Process temperature continuously adjustable up to max. 230 °C

Details

  • Top-performance heating elements ensure efficient heat transfer. Choose between electrical, thermal oil, or steam-powered heating elements.
  • Variable stage belt system allows for the selection of 5 to 10 levels
  • Highly insulated housing design for preventing energy losses
  • PLC control system controls the plant in a smart and user-friendly way through a touch panel with functions like recipe management, etc.
  • An automatic, continuous belt wash system in combination with CIP nozzles in the interior of the oven ensures perfect cleaning
  • Optional steam nozzles additionally heat the product through direct steam injection for the lowest weight loss

Options & Models

  • The alco Spiral Oven ASH PRO is available in 400, 600, 700, and 1.000mm belt widths with a variable amount of levels

Stein TwinDrum PRoYIELD™ Spiral Oven

The Stein TwinDrum PRoYIELD™ Spiral Oven offers efficient two-zone spiral cooking for high capacity applications providing uniform temperature and excellent roasting capabilities.

Perfectly suitable for whole chicken, chicken fillets, wings & drumsticks, lasagna, breaded products like nuggets and fish sticks, streaky bacon and other special applications

Features & Benefits

  • Two-zone spiral cooking with individual control in each zone of airspeed, temperature and humidity
  • Featuring PRoYIELD™, a patented double-impact airflow technology perfecting uniform cooking with consistent temperature distribution across the conveyer belt
  • No critical components attached to the hood for ease of cleaning and maintenance
  • Fans and motors in low position for easy maintenance

Details

  • Low overall height, even with hood in open positions (Minimum height as low as 4.2 metres)
  • Integrated screw-jack system for lifting of hood (No support structure above hood)
  • Superior colouring capabilities with temperature capability up to 250° C and high air speeds
  • Integrated CIP cleaning system

Options & Models

  • Optional continuous belt wash system

Cookers

alco HotCook AHC

alco HotCook – AHC

Incorporates the principle of cooking the product continuously between two cooking belts since the most effective method of transferring heat between two surfaces is by direct contact.

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Double D RevoRack™ Multi-Purpose Cooker

An extremely versatile rotary rack, batch style cooking system capable of processing a wide range of meat, fish, poultry, vegetables and ready meals.

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Formcook Combi Cooker

Formcook Combi Cooker

One of the industry’s most versatile cooking systems, able to cook all types of solid and semi viscous products with a natural home style appearance.

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Formcook-Contact-Cooker-1160E

Formcook Contact Cooker

Incorporates the principle of cooking the product continuously between two cooking belts since the most effective method of transferring heat between two surfaces is by direct contact.

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Formcook-Contact-Cooker-618-E

Stein PG Series ProGrill® Contact Cooker

Provides high production two-sided contact cooking and is available in North America in a variety of sizes and heat methods to match a wide range of production requirements.

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TunaCAL™ - Tuna precooking | JBT FoodTech

TunaCAL™

TunaCAL™ is a highly refined mathematical modeling software created to optimize the tuna precooking process.

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alco HotCook – AHC

Mixing, searing, cooking, reduction, and cooling: an entire production line in just one machine! Our HotCook is the complete all-purpose solution! Don’t make matters more difficult than they need to be; count on tested and field-proven technology that combines the function of a mixer and cooker. The highly efficient and rapid heat transfer of the HotCook from JBT ALCO ensures that seared food keeps its fresh taste. The HotCook also guarantees an ideally homogeneous mixing result, as changeable rotating devices thoroughly mix sauces and stews. Thanks to the paddle tools and even temperature distribution of our HotCook, nothing will get scorched on you!

Our HotCook is suitable for mixing, cooking, searing, sautéing, braising, cooking with direct steam injection as well as for reduction and re-cooling of products. What’s special about our HotCook is that it’s a real all-rounder. Even sensitive products can be processed in a perfectly gentle way.

Perfectly suitable for soups, sauces, stews, fillings, ready meals, ground meat products, seafood concentrates, confectionary, vegetable preparations, and ethnic food dishes.

Features & Benefits

  • Highly developed cooking mixer for cooking and searing of a wide variety of products
  • Homogeneous temperature distribution and optimal mixing characteristics even with big batches thanks to the heated double jacket and two mixing paddle shafts
  • Outstanding range of different equipment options for numerous types of processes
  • High flexibility in meeting special requirements
  • Two large pneumatically operated discharge flaps
  • Pneumatic cylinders, process valves, seal and bearing housings etc. in stainless steel design

Details

  • The enormous capacity with innovative technology cooks up to 4000l of product mass at the desired temperature with mixer paddles and temperature-resistant scrapers
  • A special double-jacket design ensures high surface temperatures along the mixer walls with optimal and rapid heat transfer, including insulated machine walls
  • The PLC control system controls the machine in a smart and user-friendly way through a touch panel with functions like recipe management, etc
  • The optional vacuum cooling unit is used for product cooling through precise suctioning of steam by a high-performance vacuum unit, working based on the principle of the enthalpy of water
  • Thanks to heating with direct steam injection, cooking temperatures are reached much faster, resulting in high-quality final products

Models

  • Available as the HotCook AHC and the HotCook Swing, for smaller batch sizes and quick product changes

Double D RevoRack™ Multi-Purpose Cooker

Our Double D RevoRack Multi-Purpose Oven is an extremely versatile rotary rack, batch style cooking system capable of processing a wide range of meat, fish, poultry, vegetables and ready meals.  We custom build the RevoRack to cook with steam only, steam and elevated temperature, or dry roast and bake all in one cooking chamber.  The combination of the rotating turntable and powered convection airflow distribution system produces consistent cooking results and uniform color development.

Features & Benefits

  • Rotating turntable and air distribution provides consistent results
  • Multiple cooking methods in single box provides the ultimate processing flexibility
  • Capable of elevated temperature up to 540°F (280°C)
  • Fully programmable user friendly controls stores up to 100 cooking programs

Options & Models

  • Optional Clean-in-Place (CIP) for easy cleaning

Formcook Combi Cooker

Our Formcook Combi Cooker combines intensive conduction (contact) and forced air and steam (convection) style heat transfer.  We developed the Combi Cooker to brown, sear, bake, and steam a wide variety of protein and vegetable products.  We cook the bottom of the product on a solid non-stick belt that runs over lower heating platens and steam and hot air on the top to provide the required temperature and color development.  Our Formcook Combi Cooker is one of the industry’s most versatile cooking systems, able to cook all types of solid and semi viscous products with a natural home style appearance.

Features & Benefits

  • Electric or thermal fluid heated lower platens provides energy source versatility
  • Continuous belt cleaning system with scrapers and high pressure water
  • Independent control of lower platen, air temperature and steam
  • Automatic belt tracking and tension system
  • Custom designed infeed and discharge conveyors

Details

  • Adjustable process control provides extended cooking dwell times from two to 15 minutes
  • Extremely quick product change over maximizes productivity and UpTime®
  • Non-Stick product belt with optional product flip eliminates belt marks and provides superior browning and searing
  • Combination of conduction (up to 260°C) and convection (up to 280°C) heat transfer develops home cooked taste and appearance

Options & Models

  • Available in 600 and 1000 mm usable belt widths and multiple cooking lengths